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Automatic Crown Capping Machine
Automatic Crown Capping Machine
The Automatic Crown Capping Machine from USA Pack Machines LLC offers a high-performance solution for securely crimping aluminium caps onto glass bottles. With output speeds reaching up to 120 bottles per minute, this machine ensures efficient, precise, and reliable capping for both small and large production batches. The system is available in single, four, six, eight, or multi-head configurations, providing flexibility to meet diverse production requirements.
Designed for versatility, the crown capping machine is ideal for industries such as dairy, pharmaceuticals, beverages, and chemicals. Its advanced engineering allows it to handle various bottle sizes and types while maintaining consistent sealing quality. The automatic capping process reduces manual labor, enhances throughput, and guarantees uniform pressure application, ensuring a tamper-proof and leak-resistant seal every time.
The Automatic Crown Cap Sealing System consists of a robust main structure, product transmission belt, optional safety acrylic cover, in-feed star plate and guide, crown cap sealing head, vibratory bowl, cap delivery chute, electrical panel, pneumatic components, motor, sensors, AC drive, and mains ON/OFF. As bottles travel along the conveyor, they enter the infeed star wheel via the in-feed worm. Caps are automatically picked from the vibratory chute, while the descending rotary sealing heads apply the precise pressure to secure each cap. A rotating unscrambles system positions caps accurately and prevents damage, while a programmed roll-in ensures uniform sealing. Once sealed, a star wheel discharges the bottles onto the next conveyor section for continued processing.
By choosing USA Pack Machines LLC, manufacturers benefit from cutting-edge design, reliability, and ease of operation. The crown capping machine not only improves production efficiency but also enhances product safety and quality. Its user-friendly interface and durable construction make it a long-term asset for modern packaging facilities.
In conclusion, the Automatic Crown Capping Machine delivers speed, precision, and adaptability for high-volume production environments. It is a dependable solution for companies seeking to optimize their packaging process while ensuring consistent, professional-quality results. Contact USA Pack Machines LLC today to explore your crown capping options and discover a solution tailored to your production needs.
| # | Model | Head | Output Speed |
| 1 | UPML-CCM-1 | 1 | 30 to 40 BPM |
| 2 | UPML-CCM-4 | 4 | 40 to 60 BPM |
| 3 | UPML-CCM-6 | 6 | 60 to 80 BPM |
| 4 | UPML-CCM-8 | 8 | 80 to 100 BPM |
| 5 | UPML-CCM-10 | 10 | 100 to 120 BPM |
- The machine is manufactured or developed per GMP standards.
- The structure is made of MS cladded with SS 304.
- Rigid vibration-free construction for trouble-free performance.
- SS Elegantly matt-finished body.
- SS slat Conveyor Belt.
- The conveyor will convey the product with an easily adjustable side guide.
- The conveyor is equipped with an AC variable drive for variable speed.
- MS powder coated or electro-less nickel plating of all exposed parts to ensure long life and resistance against corrosion.
- No bottle no cap arrangement.
- Synchronize AC drive to synchronize conveyor, star wheel, platform turret & vibratory bowl.
- Adjustable height of the conveyor belt to align with other machines of the line.
- Sealing pressure can be varied to suit different gauges and sizes of caps.
- There is a specially designed vibratory bowl and chute with no cap sensors for the continuous flow of the cap.
- No cap in the chute vibrator & Machine stops.
- No bottles Machine Stop.
- Clutch Overload – Machine Stop.
- Low noise level, low power consumption.
- Fix the set pin for the star plate.
- The chute will have rigid mounting & cap pickup arrangement from aluminium casting.
- Mechanical stopper to stop incoming bottles.
- Self-lubricating UHMW- PE guide profile for low friction wears surface, smooth and noiseless conveying.
- Star wheel, in-feed screw & Guide MOC: UHMW–Black (Food Grade Material).
- Adjustable bottle height gauge for easy and quick setting.
- The filled bottles are moved on the conveyor belt and fed into an in-feed star wheel. While moving in-feed star wheel, bottles pick up crowns one by one from the delivery chute & at last go for the final sealing Head. The pressing & sealing is done in a programmed roll-on-manner, accurate positioned of the crown is done mechanically using a rotating unscramble, to direct the crown correctly into the chute, when the chute is filled up the rotating unscramble drive is disengaged, hence, there is no chance to damage of caps. The pressing & sealing take place due to the rotating sealing head and transfer movement of sealing rollers due to the sealing cam. The sealed bottles are discharged by the existing star wheel on the conveyor.
| Model | HMPL-CCM-1 |
| Bottle Size | 10 ml to 1000 ml |
| Bottle Neck Size | Specify by Customer |
| Bottle MOC | Glass Bottles |
| Crown Cap Size | Specify by Customer |
| Cap Feeding System | Vibratory Bowl with Chute Suitable Cap |
| Capping Head Type | Crown Cap |
| Output Speed | 30 to 40 Bottles/Minute (Depending on cap and product size) |
| Direction of Movement | Left to Right |
| No. of Sealing Head | 1 No. |
| Power Supply | 1 HP / Three Phase / 440 V AC / 50 Hz |
| Main Motor & Gear Box | Automotive Make |
| Main Motor | AC Drive Delta Make |
| Air Consumption | 6 to 8 Kg/Cm2 |
| Height of Conveyor | 850 ± 50 mm Adjustable |
| Net Weight | Approx. 350 Kg |
| Change Parts Required | (A) Bottle: Star Wheel, Back guide.
(B) Cap: Vibratory bowl, Delivery chute & Die. |




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