Complete Dry Syrup Packaging Line

USA Pack Machines LLC offers a state-of-the-art Complete Dry Syrup Packaging Line for 50 g to 500 g bottles, delivering output speeds of up to 120 bottles per minute.

Complete Dry Syrup Packaging Line

Dry Syrup Packaging Line for Reconstitutable Oral Suspensions

USA Pack Machines LLC offers a state-of-the-art Dry Syrup Packaging Line, suitable for 50 g to 500 g dry syrup bottles, with output speeds of up to 120 containers per minute.

What is Dry Syrup?

Reconstitutable oral suspensions, commonly known as dry syrups, provide a convenient and safe way to administer medicines that are unstable in liquid form. By adding water at the time of use, these powdered formulations maintain stability while delivering effective medication. Lightweight and easy to transport, dry syrups reduce logistical costs and improve efficiency. Primarily designed for pediatric use, they ensure precise and reliable dosing for children.

The Dry Syrup Packaging Line Includes:
  • Automatic Linear Air Jet Vacuum Cleaning Machine
  • Dry Syrup Powder Filling Machine
  • Bottle Capping Machine
  • Visual Inspection Conveyor
  • Measuring Cup Placing Machine
  • Sticker Labelling Machine
  • Packing Conveyor

USA Pack Machines LLC brings decades of experience serving both start-ups and established pharmaceutical companies. With a team of innovative engineers and professionals, we provide advanced packaging solutions built to meet international regulatory standards, including USFDA and EU GMP, while delivering prompt and reliable pre- and post-sales support.

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  • Accurate Fillings
  • Aseptic Packaging & Compliance
  • Versatility
  • High Speed & Efficiency
  • Customization
  1. Automatic Linear Air Jet Vacuum Cleaning Machine
  2. Dry Syrup Powder Filling Machine
  3. Bottle Capping Machine
  4. Visual Inspection Conveyor
  5. Measuring Cup Placing Machine
  6. Sticker Labelling Machine
  7. Packing Conveyor
Sample Products Glass, PET, PP (Polypropylene), HDPE (High-Density Polyethylene) Bottles
Sample Product Size 50 GM to 500 GM
Types of Drugs Dry Syrup/ Powder
Output Speed Up to 120 bottles per minute

 

Automatic Linear Air Jet Vacuum Cleaning Machine

Automatic Linear Air Jet Vacuum Cleaning Machine

The Automatic Linear Air Jet Vacuum Cleaning Machine actively prepares bottles for flawless dry syrup filling by eliminating dust, loose particles, and contaminants before production begins. It uses high-pressure sterile air jets combined with powerful vacuum suction to clean bottles thoroughly from the inside. As bottles move smoothly along the conveyor, synchronized air nozzles ensure uniform and consistent cleaning at high speeds. This process significantly enhances hygiene levels while protecting sensitive pharmaceutical formulations. Moreover, the linear design supports continuous operation and seamless integration into the packaging line. Built with GMP-compliant stainless steel construction, the machine delivers durability and long service life. Operators benefit from easy changeovers and minimal maintenance requirements. As a result, manufacturers achieve improved product quality, regulatory compliance, and enhanced line efficiency.

Dry Syrup Powder Filling Machine

The Dry Syrup Powder Filling Machine delivers accurate, uniform, and high-speed filling for reconstitutable oral suspension bottles. It precisely doses free-flowing and semi-free-flowing powders while maintaining excellent weight consistency across every container. Advanced filling mechanisms ensure minimal product loss and clean bottle necks, supporting superior presentation and hygiene. The machine actively adapts to various bottle sizes, making it ideal for flexible production requirements. Additionally, its robust stainless-steel structure ensures stability during continuous operation. Operators enjoy intuitive controls and smooth adjustments for quick changeovers. By maintaining consistent output at high speeds, the system boosts productivity and reduces wastage. Ultimately, this machine ensures reliable filling performance that meets strict pharmaceutical standards.

Dry Syrup Powder Filling Machine
Bottle Capping Machine

Bottle Capping Machine

The Bottle Capping Machine plays a crucial role in securing product integrity by applying caps with precision and uniform torque. It handles a wide range of cap types efficiently, ensuring leak-proof sealing for dry syrup bottles. As bottles enter the capping zone, the machine aligns and tightens caps smoothly without causing damage. The synchronized operation supports high-speed production while maintaining consistent quality. Furthermore, the adjustable design allows quick accommodation of different bottle heights and cap dimensions. Built for durability, the machine delivers vibration-free performance during extended runs. Its user-friendly controls simplify operation and reduce downtime. With reliable capping accuracy, manufacturers gain confidence in product safety and shelf stability.

Visual Inspection Conveyor

The Visual Inspection Conveyor provides a dependable platform for thorough manual inspection of filled and capped bottles. It features specialized lighting with contrasting black-and-white backgrounds that enhance visibility and defect detection. As bottles move along multiple tracks, operators inspect them for foreign particles, fill level accuracy, sealing quality, and packaging defects. The ergonomic design ensures comfortable working conditions, improving inspection efficiency and consistency. Constructed with premium stainless steel, the conveyor supports hygienic and long-term operation. Adjustable speed control allows seamless synchronization with upstream and downstream machines. This system strengthens quality assurance without interrupting production flow. Consequently, manufacturers deliver compliant, defect-free products to the market.

Visual Inspection Conveyor
Measuring Cup Placing Machine

Measuring Cup Placing Machine

The Measuring Cup Placing Machine automates the precise placement of measuring cups onto dry syrup bottles, enhancing both convenience and compliance. It uses a vibratory bowl and chute system to feed cups consistently to the pressing station. As bottles advance, synchronized belts hold them firmly in position for accurate cup placement. The pressing head secures each cup tightly without damaging the bottle or closure. Height and diameter adjustments allow fast changeovers for different bottle formats. Designed with GMP-compliant construction, the machine ensures clean and reliable performance. Operators benefit from smooth controls and reduced manual handling. Overall, the system boosts productivity while delivering uniform and professional packaging results.

Sticker Labelling Machine

The Automatic Sticker Labelling Machine applies labels with exceptional accuracy on round and flat bottles at high speeds. It aligns products precisely using adjustable guides and motorized separators to maintain uniform spacing. The label dispensing and wrapping units work in perfect coordination to ensure smooth, wrinkle-free application. PLC-based control with HMI allows operators to monitor and adjust parameters effortlessly. The machine supports a wide range of label types, including wrap-around, partial, and security labels. Built with SS 304 construction, it delivers durability and hygienic operation. Optional batch printing enhances traceability and compliance. This labelling solution elevates brand presentation while improving operational efficiency.

Sticker Labelling Machine
Packing Conveyor

Packing Conveyor

The Packing Conveyor ensures smooth and uninterrupted transfer of bottles between machines within the dry syrup packaging line. It actively reduces manual handling by maintaining a continuous and controlled flow of products. The dynamic belt design supports stable movement even during high-speed operations. Manufactured using premium stainless steel, the conveyor delivers durability and long service life. An advanced belt-alignment system ensures straight running and minimizes maintenance needs. Adjustable working height and angle provide flexibility for various packaging formats. The conveyor integrates easily with bundling, printing, and secondary packaging systems. As a result, manufacturers achieve improved productivity, reduced downtime, and optimized packaging efficiency.