Automatic Sticker Labelling Machine For Round and Flat Bottles

The Automatic Sticker Labelling Machine consists of a main structure, product transmission belt with an adjustable guide, separator unit, label dispenser unit, label wrapping unit, electrical panel, PLC & HMI, AC drives & a batch printing unit (OPTIONAL).

Automatic Sticker Labelling Machine For Round and Flat Bottles

Automatic Sticker Labelling Machine for Round and Flat Bottles

The Automatic Sticker Labelling Machine for Round and Flat Bottles from USA Pack Machines LLC is engineered to deliver precision, efficiency, and versatility for diverse packaging requirements. Designed with a robust main structure, this machine integrates advanced components to ensure smooth, high-speed labelling for a wide variety of industries, including pharmaceuticals, cosmetics, FMCG, food, herbal, oils, and chemicals.

At the heart of the system is a product transmission belt with an adjustable guide that seamlessly aligns bottles, while a separator unit ensures accurate spacing for consistent labelling. The label dispenser unit works in perfect coordination with the label wrapping unit, enabling precise application on both round and flat bottles. For added convenience, an electrical panel, PLC & HMI, and AC drives control the machine’s operations, making the complete process fully automated. Additionally, an optional batch printing unit can be integrated to print lot numbers, dates, or other critical information directly on labels.

What sets this machine apart is its PLC-based operation, allowing synchronized control of all moving parts. The system employs a single-point speed control and flexible multiple-drive application, ensuring consistent labelling even at high speeds. With models ranging from 60 bottles per minute to 600 products per minute, USA Pack Machines LLC offers solutions for both small-scale and high-speed production lines.

The machine supports a wide variety of labels, including self-adhesive, oval, square, top, and security seal labels, making it highly adaptable to different product shapes and packaging requirements. Its modular design also allows customization to suit specific production needs without compromising on speed or accuracy.

Transitioning to this automatic labelling system significantly improves production efficiency, reduces manual labor, and minimizes errors. It is ideal for companies seeking high-speed, precise, and reliable labelling for multiple bottle types while maintaining consistent product presentation and quality.

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# Model Output Speed
1 UPML-SSVL-RF 60 to 600 Products/Minute (Speed depends on label and products size.)
  • The Labelling machine is manufactured or developed accordance with GMP standards.
  • Structure made of SS 304.
  • All moving parts of the machine covered by safety guards of SS.
  • All exposed parts of MS are powder coated / electroless nickel plated.
  • Rubberized Endless/Delrin/SS Slat Conveyor.
  • Conveying system to convey the product with easy adjustable side guide.
  • Conveying system equipped with imported AC frequency variable drive for variable speed with constant torque.
  • Unique motorized separator to ensure uniform distance between two products.
  • Top Conveyor to hold the product at the time of labelling.
  • Unique machine for all round bottles label application without change parts.
  • Full / Partial labelling is possible.
  • Machine Suitable for Round & flat Product.
  • Specially designed drive mechanism for Label Release.
  • Dispensing Unit to dispense labels.
  • Reel mechanism (Size: 305mm) to hang the roll with core ID of 76 mm (3″).
  • Break assembly to avoid variation during releasing of roll.
  • Various label position adjustment with the help of sliding pipe assembly.
  • Specially designed wrapping unit to wrap label on product.
  • The Wrapping belt is made of specialized nylon sponge material for longer life.
  • Most reliable and proven components such as Festo/SMC make pneumatic and electrical/electronic such as Panasonic/Bonfiglioli/Motovario make AC motor, Delta make AC Drives, PLC & HMI, MCB & relay “CE” certified.
  • No Product No Labelling.
  • Fiber Optic based Product sensor to sense the product (Sensor Make: LEUZE/BANNER/SICK).
  • Fiber Optic based Label Gap sensor to sense the gap between two labels (Sensor Make: LEUZE/BANNER/SICK).
  • The unit is made compact design & user-friendly operating HMI.
  • Over Current / Temperature Protection.
  • Special HMI function like Product Delay & Pre dispensing Length for easy machine setting.
  • Label dispensing speed can be set digitally using HMI.
  • System Refresh: This function is used to feed the label size into the Controller. Whenever you change to a new label type or size, press the REF key. Three labels are dispensed to get the exact label size.
  • Motor unlock facility for changing the label roll.
  • Total counter facility is available with password-protected reset button.
  • PPM (Product per machine) facility is available.
  • HMI with keypad for operating.
  • Capacity to control AC drive speed from HMI.
  • Multiple program facility.
  • Label Break/Roll End/Missing Label (02 Nos.) – Machine Stop. When there are two consecutive missing labels or a broken label role this error occurs. The HMI screen shows it as “Label Break/Roll End/Missing Label”.
  • Two nos. continuous missing label in the label role automatic machine stop.
  • The Panel unit is made in a compact design & easy serviceable/Removable.
Products Round/Flat Products
Bottle Size (Ø) 15 mm Ø to 90 mm Ø
Output Speed 60 to 600 Products/Minute (Speed depends on label and products size)
Label Size Up to 95 mm H
Working Height 850 mm ± 50 mm Adjustable
Power Supply Single Phase / 230V AC / 50 Hz
Air Supply 4 to 6 kg/cm² (In case of Contact type Batch Printer)
Net Weight 350 Kg Approx.
Dimensions 1525 mm (L) x 950 mm (W) x 1800 mm (H) Approx.

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