Pre-Filled Syringe Packaging Line

USA Pack Machines LLC offers a Complete Pre-Filled Syringe Packaging Line for 0.2 to 10 ml syringes/cartridges with up to 120 units per minute output.

Pre-Filled Syringe Packaging Line

Pre-Filled Syringe Packaging Line

USA Pack Machines LLC offers a state-of-the-art Complete Pre-Filled Syringe Packaging Line for 0.2 ml to 10 ml syringes and cartridges, delivering up to 120 units per minute. Designed for accuracy, reliability, and efficiency, this advanced line ensures seamless handling, filling, inspection, and final assembly of pre-filled syringes and dental cartridges.

The process begins with the Pre-Filled Syringe Loading System, which ensures efficient and precise syringe handling. Next, the Automatic Nest Picking Up and Transferring System moves syringes smoothly for filling and sealing. Integrated sensor inspection technology checks every unit for shortages or missing stoppers, ensuring that only complete products move forward. The Rubber Stopper Feeding System then automates stopper placement, while the Finger Grips Loading System enhances final usability. Finally, the Plunger Rod Insertion and Tightening mechanism locks the plunger securely with precision-controlled torque, guaranteeing reliable assembly. Together, these innovations ensure consistently high-quality output with minimal downtime.

Pre-Filled Syringe Loading System
The Pre-Filled Syringe Loading System streamlines the initial stage of packaging by automatically and efficiently managing syringe handling. Built for precision and reliability, it integrates seamlessly with the line to maximize productivity, reduce downtime, and maintain consistent quality.

Automatic Nest Picking Up and Transferring System
The Automatic Nest Picking Up and Transferring System revolutionizes syringe handling by picking syringes directly from nests and transferring them flawlessly for filling and sealing. With advanced automation and synchronization, it minimizes errors and boosts efficiency while integrating smoothly with other equipment.

Sensor Inspection System
The Sensor Inspection System safeguards quality by detecting shortages or missing rubber stoppers in real time. By rejecting defective syringes immediately, it prevents compromised products from reaching the next stage, ensuring only complete and compliant syringes move forward.

Rubber Stopper Feeding System
The Rubber Stopper Feeding System automates and ensures the accurate placement of stoppers into syringes. Engineered for consistency and durability, it enhances line productivity while maintaining stringent product quality standards.

Finger Grips Loading System
The Finger Grips Loading System automates the precise placement of finger grips, improving syringe ergonomics and usability. Its advanced design reduces manual intervention, lowers costs, and ensures consistent performance.

Plunger Rod Insertion and Tightening System
The Plunger Rod Insertion and Tightening System automates rod assembly with precision-controlled torque. Its robust design ensures secure attachment and consistent assembly, supporting high-speed production without compromising quality.

Rotating Lock System for Plunger Rods
The Rotating Lock and Tightness Control System secures plunger rods by rotating and fixing them into place with exact torque control. This precision mechanism guarantees uniform alignment and reliability, helping manufacturers achieve the highest quality standards in pre-filled syringe packaging.

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  • Accurate Fillings
  • Aseptic Packaging & Compliance
  • Versatility
  • High Speed & Efficiency
  • Customization
  • Automatic Pre-Fill Syringe Filling and Rubber Stoppering Machine
  • Automatic Rotary Plunger Rod Insertion with Sticker Labelling Machine
Sample Products Pre-filled Syringes, and Dental Cartridges
Sample Product Size 0.2 ml to 10 ml
Types of Drugs Highly Viscous, Semi-Viscous, Gel, Suspension, Oily, Aqueous
Output Speed Up to 120 products per minute

Pre-Filled Syringe Loading System

The Pre-Filled Syringe Loading System is a crucial component in the pre-filled syringe packaging process, offering efficient and reliable handling of syringes. Designed with precision and versatility, this system ensures seamless integration into packaging lines, enabling swift and accurate loading of pre-filled syringes. Its advanced features streamline the production process, minimizing downtime and maximizing productivity. With user-friendly controls and robust construction, the Pre-Filled Syringe Loading System enhances operational efficiency, contributing to the seamless packaging of pharmaceutical products with consistent quality and reliability.

Automatic Nest Picking-up and Transferring System for Filling and Sealing

The Automatic Nest Picking-Up and Transferring System for Filling and Sealing, an integral part of the Pre-Filled Syringe Packaging Line, revolutionizes the packaging process with its advanced automation and precision. This innovative system ensures seamless handling of syringes, picking them up from nests with accuracy and transferring them smoothly for filling and sealing operations. Its sophisticated design and efficient operation minimize errors and enhance productivity, making it an indispensable component of the packaging line. With its ability to synchronize seamlessly with other equipment, this system optimizes the overall packaging process, ensuring consistent and high-quality packaging of pre-filled syringes.

Sensor Inspecting System for Reject Shortage or Empty Rubber Stopper Line

The Sensor Inspecting System for Reject Shortage or Empty Rubber Stopper Line is a critical component ensuring the integrity and quality of pre-filled syringe packaging. Employing advanced sensor technology, this system meticulously inspects each syringe for shortages or empty rubber stoppers, swiftly identifying any anomalies that could compromise product safety or efficacy. By promptly detecting and rejecting defective syringes, this system upholds stringent quality standards. Its reliable performance enhances efficiency in the packaging process.

Rubber Stopper Feeding System

The Rubber Stopper Feeding System is a vital component in the pre-filled syringe packaging process, ensuring the seamless and efficient placement of rubber stoppers. Engineered with precision and reliability in mind, this system automates the feeding of rubber stoppers into the packaging line maximizing productivity. Its advanced design enables consistent and accurate positioning of stoppers, contributing to the integrity and quality of the final packaged product. With user-friendly controls and robust construction, the Rubber Stopper Feeding System enhances operational efficiency, ensuring smooth and uninterrupted packaging of pre-filled syringes while maintaining stringent quality standards.

Finger Grips Loading System

The Finger Grips Loading System is an essential component in the pre-filled syringe packaging process, designed to streamline the insertion of finger grips onto syringes. This innovative system ensures precise and efficient loading of finger grips, enhancing the usability and ergonomics of the final product. With its advanced automation and user-friendly controls, this system minimizes manual intervention, thereby reducing production time and costs. Its robust construction and reliable performance contribute to the seamless operation of the packaging line, ensuring consistent and high-quality packaging of pre-filled syringes while meeting stringent industry standards.

Plunger Rod Insertion and Tighten

The Plunger Rod Insertion and Tightening system represents a pivotal stage in the pre-filled syringe packaging process, ensuring the secure assembly of plunger rods with precision and reliability. This innovative system is designed to automate the insertion and tightening of plunger rods, guaranteeing consistent and accurate assembly. Its advanced technology and user-friendly interface enable seamless integration into the packaging line, optimizing efficiency and productivity. With its robust construction and stringent quality control measures, the Plunger Rod Insertion and Tightening system contribute to the production of high-quality pre-filled syringes that meet industry standards.

Rotating to Lock and Fix Plunger Rod with Precision Controlling Tightness

The Rotating to Lock and Fix Plunger Rod with Precision Controlling Tightness system is a critical component in the pre-filled syringe packaging process, ensuring the secure attachment of plunger rods with precision and reliability. This innovative system automates the rotation to lock and fix plunger rods onto syringes, guaranteeing consistent tightness and alignment. Its advanced technology and precise control mechanisms enable seamless integration into the packaging line, optimizing efficiency and productivity. With its robust construction and stringent quality control measures, the Rotating to Lock and Fix Plunger Rod system contributes to the production of high-quality pre-filled syringes that adhere to the most rigorous industry standards.