Automatic Filling & Closing System for Nested Pre-Fillable Syringes, Cartridges & Vials

The Automatic Filling & Closing System from USA Pack Machines LLC is an advanced solution for high-speed, sterile, and precise pharmaceutical packaging. Designed for nested pre-fillable syringes, vials, and cartridges with bagged stoppers, this system integrates filling, stoppering, and sealing in a single streamlined process, eliminating manual intervention while ensuring compliance with global regulatory standards.

One of the key innovations of this system is its 3-in-1 compatibility, enabling seamless handling of syringes, vials, and cartridges without the need for time-consuming changeovers. This versatility allows pharmaceutical manufacturers to adapt quickly to diverse product lines while maintaining consistent output quality. Transitioning to this automated system also enhances operational efficiency, as its high-speed filling, stoppering, and sealing functions deliver the performance expected from a modern advanced system.

The system incorporates an automatic TYVEK lid and linear removal mechanism, providing hands-free, sterile sealing that safeguards product integrity. Its space-saving design occupies only half the footprint of traditional systems while delivering full-scale production capacity, making it an ideal fit for cleanroom environments with limited space.

Engineered to meet the demands of modern pharmaceutical production, this system features servo-based precision dosing or consistent filling, a modular design for scalable production, and seamless integration with existing packaging lines. Its compatibility with bagged stoppers and nested formats further enhances versatility, enabling manufacturers to switch between different container types with minimal downtime.

Moreover, the Automatic Filling & Closing System is fully compliant with GMP guidelines and designed for 21 CFR Part 11 environments, ensuring regulatory adherence for global markets. Integrated sensors and monitoring systems provide real-time quality control, reducing errors and maintaining product safety throughout the packaging process.