Automatic Monoblock Liquid Filling, Inner Plugging and Screw Capping Machine

Monoblock Filling Machine is the most demandable system for pharmaceutical manufacturing businesses.

Automatic Monoblock Liquid Filling, Inner Plugging and Screw Capping Machine

Automatic Monoblock Liquid Filling, Inner Plugging, and Screw Capping Machine

The Automatic Monoblock Liquid Filling, Inner Plugging, and Screw Capping Machine from USA Pack Machines LLC represents one of the most in-demand solutions for pharmaceutical manufacturers. By integrating three critical packaging functions—liquid filling, plug insertion, and screw capping—into a single compact unit, this machine redefines efficiency and
consistency in sterile packaging.

With its advanced engineering, the Monoblock system ensures precise filling, secure plugging, and reliable capping in one continuous operation. This eliminates the need for multiple standalone machines, significantly reducing floor space requirements while optimizing workflow. The result is a seamless packaging line that boosts both productivity and product safety.

Key Features and Benefits

  • Integrated System Efficiency: Combines filling, plugging, and capping into a single streamlined unit.
  • High Precision Filling: Delivers consistent and accurate dosing with minimal wastage.
  • Versatility: Suitable for a wide range of pharmaceutical products such as eye drops, ear drops, nasal sprays, and liquid vials.
  • Compact and Space-Saving: Reduces equipment footprint, making it ideal for facilities with limited space.
  • User-Friendly Controls: Simplified operation through PLC and HMI-based controls ensures smooth functionality with minimal operator intervention.
  • Reliable Output: Ensures high-speed production without compromising on quality.

Why Choose USA Pack Machines LLC?

At USA Pack Machines LLC, we specialize in providing innovative, reliable, and cost-effective pharmaceutical packaging machinery. Our monoblock filling systems are engineered to meet global quality standards, ensuring compliance with regulatory requirements. We also tailor solutions to specific production needs, giving manufacturers the flexibility to adapt to evolving market demands.

Applications

The Automatic Monoblock Liquid Filling, Inner Plugging, and Screw Capping Machine is the perfect choice for manufacturers handling:

  • Eye and ear drop bottles
  • Nasal spray bottles
  • Glass and PET vials
  • Small liquid bottles
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# Model Output Speed
1 UPML-EED Up to 200 bottles per minute
  • The Machine is Manufactured or Developed Accordance with GMP Standards.
  • The SS Square Pipe Structure and Doors Of SS 304 with Machine Base Plate is MS Painted Cladded with SS 304.
  • Rigid Vibration Free Construction for Trouble Free Performance.
  • All Contact Parts SS 316 L and Non-Contact Parts are SS 304.
  • Machine with Mechanical Un-scrambler which Feed Vials in Proper Orientation.
  • Rotary Motion Advance Filling System Which Can Fill Precise Volume in Vials.
  • Nitrogen Purging Facility (Pre Or Post) Can Be Provided As An (optional).
  • Electromagnetic Vibrator Bowls with Chutes for Inner Plugs and Caps.
  • Pick N Place Star Wheel for Inner Plug and Caps.
  • Star Wheel And Guides For Filling, Inner Plugging, And Capping.
  • There is a Special Feature Which is Useful To Suck The Filling Material From Storage Tank to Nozzle End Very Quickly.
  • The Pharma/Food Grade Silicon Tubes Use For Filling Purpose.
  • Co-eccentric Nozzles For Quick Filling Of Liquids.
  • Filling Volume Set With Timing Of Individual Nozzle Through Touchscreen HMI.
  • Pressure Vessel with Manifold (optional).
  • No Vial No Fill System.
  • Low Air Machine Stop Sensor.
  • No Inner Plug On Vial Detection System.
  • Door Interlocking System.
  • PLC with Programming & 7” Colour Touch Screen HMI.
  • All Faults Can Be Appearing On The HMI Which Can Attend Easily By Operator.
  • The Pharma Grade Silicon Tubes Are Used For Filling & CIP/SIP.
  • Machine Equipped With LAF for Clean Air Environment (optional).
  • Different Heights Of Vials, The Whole Assembly Of Inner Plug And Capping Can Be Moved Upwards & Downwards For Easy Changeover.
  • User-Friendly and Very Less Maintenance Required.
  • Most Reliable & Proven Components such as Pneumatics & Electrical/Electronic such as AC Motor, AC Drives, PLC & HMI Touchscreen, Switches, Sensors, MCB’s & Relay “CE” certified.
  • 21 CFR System for Filling Machine
  • Swing Conveyor Belt
  • Toughen Glass Cabinet with SS Pipe Structure
  • Laminar Air Flow Unit Up to Openable Door
  • Buffer Vessel with Magnetic Stirrer AC VFD
Product MOC Liquid Bottles, Eye and Ear Drop Bottles/ Vials and Nasal Sprays
Filling Material Free Flow Liquid
Liquid Filling Volume 100 ml to 1000 ml
Output Speed Up to 200 Bottles / Minute (Speed depends upon fill volume, viscosity of liquid Product neck & shape)

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