Automatic Vial Cap Sealing Machine

Automatic Vial Cap Sealing Machine consists of the main structure covered with SS cabinet safety polycarbonate glass doors, Delrin slate conveyor, vials height adjustment screw, centralized lubrication system, out-feed turntable, vibrator bowl & chute for cap, in-feed screw & star plate, sensors, electrical panel, AC Drive, PLC & HMI.

Automatic Vial Cap Sealing Machine

Automatic Vial Cap Sealing Machine

The Automatic Vial Cap Sealing Machine by USA Pack Machines LLC is engineered for precision, efficiency, and reliability in vial packaging operations. This advanced machine is designed to handle a wide range of vial sizes while ensuring consistent and secure sealing, making it ideal for pharmaceutical, biotech, and related industries.

The machine features a robust main structure enclosed with SS cabinet, safety polycarbonate glass doors, providing operators with full visibility while maintaining safety standards. Vials are transported smoothly on a Delrin slate conveyor, which ensures minimal friction and damage during movement. A height adjustment screw allows for precise alignment of vials, accommodating various vial sizes with ease. This flexibility guarantees that each vial receives uniform pressure and accurate cap placement during the sealing process.

To streamline operation, the system integrates a centralized lubrication system, reducing wear on mechanical components and ensuring long-term durability. The vibrator bowl and cap delivery chute automatically feed caps to the sealing heads, while the in-feed screw and star plate maintain a continuous and orderly vial flow. This automation minimizes manual intervention, reduces downtime, and enhances overall production efficiency.

The out-feed turntable efficiently collects sealed vials, preparing them for the next stage of packaging. The machine also incorporates sensors to detect vial presence and alignment, ensuring accurate sealing every time. Moreover, the electrical panel, AC drive, PLC, and HMI allow operators to monitor and control the entire process seamlessly, with intuitive settings for speed, cap placement, and vial handling.

With its combination of advanced engineering, user-friendly operation, and robust construction, the Automatic Vial Cap Sealing Machine from USA Pack Machines LLC sets a new standard in vial packaging. It not only enhances production efficiency but also ensures product safety, consistency, and compliance with industry standards. Manufacturers benefit from a reliable and versatile solution that adapts to diverse packaging needs while maintaining high-quality output.

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# Model Head Output Speed
1 UPML-PRE-RVS-1 1 30 to 40 BPM
2 UPML-PRE-RVS-4 4 60 to 80 BPM
3 UPML-PRE-RVS-6 6 100 to 120 BPM

 

  • The machine is manufactured or developed accordance with GMP standards.
  • The structure is made of MS and cladded with SS 304.
  • Rigid vibration free construction for trouble free performance.
  • The mechanical driven system of the whole machine is through foot mounted motor and gear box.
  • The complete synchronized mechanism is designed on gears and chain.
  • Totally synchronized PLC controlled system.
  • The whole machine covered with cabinet of SS and polycarbonate glass doors.
  • User friendly to adjust the different speed (vials/minute) with the help of HMI.
  • The Real output speed (vials/minute) appear on HMI.
  • Few change parts are required for different vials.
  • Vials without bungs and no caps are detected by the sensors and give the alarm alert and machine stop itself.
  • Daily production ratio, production counter is given with the password protection.
  • There is a special designed vibrator bowl and chute with no cap sensors for continuous flow of the cap.
  • The faults such as vials without bungs, no caps appear on the HMI and can be attended easily.
  • Very less mechanical adjustment required due to the special design.
  • PLC modes are user friendly and can be operated easily.
  • User-friendly and very less maintenance required.
  • The structure construction of machine is useful to mount laminar flow.
  • Most reliable and proven components such as Festo/SMC make pneumatic and electrical/electronic such as Bonfiglioli/Motovario/Rotomotive make AC motor, Delta make Drives, Delta make PLC & HMI, LEUZE/BANNER/SICK make Sensors, MCB & relay “CE” certified.
Sample Product Glass Vials
Suitable For 2 ml to 30 ml (with the help of required change parts)
Cap Size 13 mm to 32 mm
Output speed 30 to 120 Vials/Minute
Sealing Head 1 / 4 / 6 head
Working Height 850 ± 50 mm Adjustable
Power Consumption 2.0 KVA
Power Supply 3 Phase + Neutral + Earthing / 415 V AC / 50 Hz
Air Supply N.A.
Net Weight 600 Kg Approx.
Dimensions 2525 mm (L) x 950 mm (W) x 2000 mm (H) Approx.