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Complete I. V. Packaging Line (Small Volume Parenterals)
The Complete I.V. (Small Volume Parenterals) Packaging Line
USA Pack Machines LLC offers a comprehensive and state-of-the-art Complete I.V. Packaging Line designed for Small Volume Parenterals (SVP), including respules and WFI bottles. This advanced packaging line ensures high-speed, efficient, and precise handling of 1 ml to 3 ml respules and 5 ml, 10 ml, 15 ml, and 20 ml WFI bottles, with an output of up to 220 products per minute. Engineered for pharmaceutical manufacturing, this line combines multiple integrated systems to streamline operations while maintaining product quality and compliance with stringent regulatory standards.
The line includes a Leak Check-in Vacuum Chamber, which ensures that all bottles and respules are leak-proof before proceeding to downstream processes. The Online Visual Inspection Conveyor allows operators to carry out meticulous scrutiny of products, detecting any defects, contamination, or discrepancies in real time. This ensures that only defect-free units proceed further along the line, maintaining high product quality and safety standards.
For labelling and identification, the line is equipped with a high-precision Sticker Labelling Machine. It ensures seamless, accurate, and consistent label application on each unit, enhancing product presentation and maintaining traceability as per pharmaceutical industry requirements. The Buffer Conveyor provides efficient transfer and staging of products between different processing stations, reducing bottlenecks and optimizing workflow.
The Horizontal Flow Wrapping Machine efficiently wraps products for secondary packaging, ensuring secure, hygienic, and professional packaging of I.V. products. Complementing this, the Packing Conveyor transports wrapped products smoothly through the line to the Top & Bottom Box Tape Sealing Machines, which securely seal cartons for shipment or storage.
Built with robust construction, automation, and user-friendly interfaces, USA Pack Machines LLC’s Complete I.V. Packaging Line enhances production efficiency, reduces manual intervention, and ensures consistent quality. It is an ideal solution for pharmaceutical companies looking to optimize their Small Volume Parenteral packaging operations while maintaining compliance with international quality standards.
With a focus on precision, reliability, and high-speed performance, USA Pack Machines LLC continues to provide innovative solutions that meet the evolving needs of the global pharmaceutical industry.
- Accurate Fillings
- Aseptic Packaging & Compliance
- Versatility
- High Speed & Efficiency
- Customization
- Offline Leak Check In Vacuum Chamber Machine
- Online Visual Inspection Conveyor
- Automatic Sticker Labelling Machine
- Automatic Flow Wrapping Machine
- Packing Conveyor
- Top & Bottom Box Tape Sealing Machine
| Sample Products | Respules, WFI Cassette |
| Sample Product Size | 1 ml to 3 ml (Respules) & 5 ml, 10 ml, 15 ml, 20 ml (WFI) |
| Output Speed | Up to 220 bottles per minute |
Offline Leak Check In Vacuum Chamber Machine
USA Pack Machines LLC offers a high-precision Leak Check Machine designed to ensure the integrity of IV bottles used in Small Volume Parenteral (SVP) solutions. Using advanced vacuum and pressure-based testing, the machine detects leaks or imperfections in bottles before they proceed to the packaging stage. This critical quality control step ensures that only defect-free bottles are used, maintaining sterility, product efficacy, and patient safety. Engineered for seamless integration with automated production lines, the Leak Check Machine operates at high speed without compromising accuracy. Its intuitive design allows operators to easily monitor performance and adjust parameters, ensuring consistent inspection standards. Ideal for respules, WFI bottles, and other small-volume IV containers, this solution from USA Pack Machines LLC enhances efficiency, reduces waste, and supports regulatory compliance, making it an indispensable tool in modern pharmaceutical manufacturing.
Online Visual Inspection Conveyor
USA Pack Machines LLC offers advanced Visual Inspection Conveyors that play a vital role in pharmaceutical production by providing a reliable platform for quality control. These conveyors enhance the efficiency of the inspection process, enabling thorough scrutiny of pharmaceutical products to ensure defect-free output. The Visual Inspection Conveyor features a three-track system with a hood equipped with integrated lighting and a visual inspection background that alternates between black and white for optimal visibility. The inspection table is built with a durable stainless-steel framework and includes a moving stainless steel slat chain, ensuring smooth and precise handling of bottles during inspection. Designed for high efficiency and accuracy, this solution is ideal for maintaining consistent product quality in modern pharmaceutical manufacturing lines.
Automatic Sticker Labelling Machine
The Automatic Horizontal Top-Side Sticker Labelling Machine from USA Pack Machines LLC is engineered for precise and efficient labelling of IV bottles, IV bags, WFI cassettes, cartons, pouches, and other products. The system features a robust main structure, product transmission belt with guide adjustment, label dispensing unit, and label application using a nylon brush and sponge roller. Equipped with motors, sensors, an electrical panel, PLC & HMI, AC drives, and mains ON/OFF, it ensures reliable and consistent operation. Designed for high-speed performance, this labelling machine delivers up to 200 labels per minute while maintaining accuracy and alignment. Ideal for pharmaceutical manufacturing lines, it enhances productivity, ensures regulatory compliance, and provides a streamlined solution for top-side sticker application across diverse product types.
Automatic Flow Wrapping Machine
The Automatic Horizontal Flow Wrapping Machine from USA Pack Machines LLC is designed for efficient and reliable packaging of I.V. bottles, respules, WFI, and irregular-shaped products. Built to meet GMP standards, the machine features a specialized positive pusher on the conveyor chain and a 2-meter infeed conveyor for smooth and easy product feeding. This versatile machine is suitable for heat-sealable laminated films ranging from 22 to 25 microns thick and can package up to 200 products per minute. Engineered for precision, speed, and consistent performance, USA Pack Machines LLC’s Horizontal Flow Wrapping Machine ensures secure, hygienic, and professional packaging for pharmaceutical production lines and other high-demand applications.
Packing Conveyor
USA Pack Machines LLC offers high-efficiency Packing Conveyors designed to load and unload packages seamlessly from one station to another. Utilizing a dynamic conveyor belt, these systems ensure smooth material handling, making them essential for modern packaging operations. Widely used across pharmaceutical and other manufacturing industries, the Packing Conveyor plays a crucial role in streamlining production processes, improving workflow efficiency, and supporting timely transfer of products at various stages of the packaging line.
Top & Bottom Box Tape Sealing Machine
The BOPP Tape Sealing Machine from USA Pack Machines LLC is a state-of-the-art solution designed to automate the sealing process with precision and efficiency. Built with advanced engineering and innovative technology, this machine ensures seamless application of BOPP tape on various packaging materials, enhancing the security, durability, and presentation of sealed packages. Engineered for reliability and high performance, USA Pack Machines LLC’s BOPP Tape Sealing Machine improves productivity, maintains consistent quality, and supports streamlined packaging operations across pharmaceutical, healthcare, and industrial production lines.




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