Automatic Horizontal Cartoning Machine

Automatic Horizontal Cartoning Machine designed for high performance, compact design, and reliable output to meet the needs of the pharmaceutical and cosmetic industries.

Automatic Horizontal Cartoning Machine

Automatic Horizontal Cartoning Machine

USA Pack Machines LLC proudly presents the Automatic Horizontal Cartoning Machine, a high-performance solution designed to meet the evolving demands of the pharmaceutical, cosmetic, FMCG, and healthcare industries. Built with precision engineering and robust quality, this machine delivers excellent output while maintaining a compact design that saves valuable production space.

Engineered for versatility, the system is suitable for soap cartoning,tube cartoning, bottle cartoning, vial cartoning, inhaler packaging, and bearing packaging. It efficiently handles a wide variety of products, including tubes, blister strips, bottles, vials, ampoules, droppers, inhalers,film rolls, soaps, bearings, and many other items either individually or in combination. This adaptability makes it a reliable asset for manufacturers managing diverse product lines.

The Automatic Horizontal Cartoning Machine operates with continuous motion, enabling an impressive output of 120 to 240 cartons per minute. By automating every stage of the process, it ensures speed, precision, and consistency across production runs.

Key features include automatic product checking, carton pick-up, code embossing, carton erection by knife blade, leaflet pick-up, product insertion, carton closing, and discharge. Each step is meticulously synchronized to maintain accuracy, minimize errors, and ensure flawless packaging. The integration of advanced sensors and PLC-controlled automation further enhances efficiency while safeguarding product quality.

Beyond performance, the machine reflects USA Pack Machines LLC’s commitment to compliance with Good Manufacturing Practices (GMP). Its hygienic design, smooth stainless-steel finish, and user-friendly interface make it safe, reliable, and easy to maintain in regulated environments.

Additionally, the machine’s compact footprint makes it ideal for facilities with limited space while still delivering large-scale output. The ergonomic design ensures operators can manage changeovers, adjustments, and maintenance quickly, reducing downtime and boosting productivity.

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# Model Output Speed
1 UPML–AC–120 Up to 120 Cartons/Minute (Depends upon product, carton shape & size & operator)
2 UPML–AC–240 Up to 240 Cartons/Minute (Depends upon product, carton shape & size & operator)
  • The machine is manufactured or developed accordance with GMP standards.
  • Heavy duty, box section of mild steel frame work dully painted.
  • Heavy MS plate at the bottom of above frame work to make the body frame heavy, robust and vibration free.
  • Adjustable leg support.
  • SS 304 guards to cover the machine body from all the side.
  • Top of the machine body will be with SS frame work and acrylic sheet.
  • Adjustable carton magazine to store different carton sizes.
  • Rotary pick-ups through arm are associated with dry vacuum pump.
  • Adjustable oscillatory carton pre-braking arm.
  • No Product no carton pick-up.
  • Extended product conveyor.
  • Product conveyor made of Delrin pockets push fitted on product chain.
  • Partition wall of Aluminum/ plastic.
  • Gap between the partition walls is adjustable.
  • Two or Three nos. of carton chains to hold the cartons.
  • Each belt having vertical links.
  • Belt position is adjustable easily from front guard to accommodate various carton widths.
  • Product pusher assembly.
  • Pusher assemblies to sliding on 15 mm rods make it sturdier.
  • Sensitive overload protection mechanism.
  • No Carton no Pushing of product.
  • Rotary disc to close the first flap.
  • Second flap to be closed by SS guides.
  • Top flap to be closed with four bar mechanisms.
  • The machine will be PLC based.
  • A rotation control panel will have 7” touch screen.
  • VFD to change the speed of machine.
  • All electrical of Siemens, Pneumatics of Festo and sensors of European brand.
  • Product to be sensed inside the carton and the cartons without Product will be rejected.
  • All shafts to be hard chrome plated mounted on Ball bearings.
  • Extra Long endless conveyor.
  • Supply of metal embossing unit and provision for mounting of TIJ/CIJ will be provided.
  • No Product, No Carton.
  • No Carton, No product Insertion.
  • Half product detection, machine to stop.
  • Empty carton to be rejected.
  • Continuous no carton pickup for 3 or more carton (settable value) the machine to stop.
  • Vacuum insufficient the machine to stop.
  • Less Air pressure the machine to stop.
  • Less carton in the magazine the machine to stop.
  • Any door opens the machine will stop.
Model UPML-AC-120 UPML-AC-240
Carton Length 45 to 65 mm (2 Chain)
65 to 170 mm (3 Chain)		 55 to 65 mm (2 Chain Machine)
65 to 180 mm (3 Chain Machine)
75 to 210 mm (4 Chain Machine)
Carton Width 8 to 75 mm 20 to 100 mm
Carton Height 18 to 55 mm 20 to 60 mm (Standard)
15 to 70 mm (On Special Request)
Carton Type Tuck-in Type Tuck-in Type
Carton Size
(L x W x H)		 To be Specify by Customer To be Specify by Customer
Leaflet Size (Folded)
(L x W)		 110 mm to 200 mm L
15 mm to 45 mm W		 Min: 20 to 110 mm
Max: 35 to 170 mm
Output Speed Up to 120 Cartons/Minute (Depends upon product, carton shape & size & operator) Up to 240 Cartons/Minute (Depends upon product, carton shape & size & operator)
Working Height 900 ± 50 mm 900 ± 50 mm
Power Consumption 4.0 KW 4.0 KW
Power Supply Three Phase/440 V AC/50 Hz Three Phase/440 V AC/50 Hz
Air Supply 4 CFM Air @ 6 Kg/cm² 4 CFM Air @ 6 Kg/cm²
Air Consumption 10 CFM Approx. 25 CFM Approx.
Net Weight 1900 Kg Approx. 1900 Kg Approx.
Dimensions 5150 × 2650 × 2110 mm (L x W x H) Approx. 5520 × 1850 × 1770 mm (L x W x H) Approx.
Carton GSM 250 to 350 g/m² 280 to 350 g/m²
Leaflet GSM 60 to 70 g/m² 60 to 70 g/m²

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