Automatic High-Speed Ampoule / Vial Sticker Labelling Machine

The Automatic High-Speed Ampoule / Vial Sticker Labelling Machine Consists of the Main Structure, Product in-feed Tray, in-feed Screw, Rotary Star Plate

Automatic High-Speed Ampoule / Vial Sticker Labelling Machine

Automatic High-Speed Ampoule/Vial Sticker Labelling Machine

The Automatic High-Speed Ampoule/Vial Sticker Labelling Machine from USA Pack Machines LLC is engineered to deliver precision, speed, and reliability for ampoule and vial labelling in pharmaceutical, biotech, and specialty chemical industries. Designed for high-speed production lines, this machine ensures consistent label placement while optimizing overall efficiency.

At the heart of the system is a robust main structure that provides stability and supports continuous high-speed operation. Products are initially organized on the in-feed tray and guided accurately into the system using an in-feed screw, ensuring smooth, uninterrupted flow. The rotary star plate precisely positions each ampoule or vial for label application, guaranteeing uniform alignment on every unit. Once labelled, products are smoothly transferred to the outfeed tray, ready for downstream processing.

The labelling process is handled by a high-precision label dispensing unit combined with a label wrapping unit, which applies stickers securely and evenly on small containers. Integrated motors, sensors, and AC drives synchronize operations across the system, ensuring consistent labelling at high speeds without errors or misalignments. Operators can easily monitor and adjust the machine using the electrical panel and PLC & HMI keypad, providing real-time control for seamless production
management.

Transitioning to this high-speed automatic labelling system significantly increases throughput, reduces manual labor, and minimizes errors, making it ideal for modern pharmaceutical and cosmetic production lines. Its rotary design allows for precise handling of small ampoules and vials that would be challenging on linear systems, ensuring every container is accurately labelled.

Additionally, the machine’s modular and ergonomic design simplifies maintenance, cleaning, and setup adjustments, enabling quick changeovers between different product sizes. Its versatility accommodates varying vial dimensions and label formats, making it highly adaptable for diverse production requirements.

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# Model Output Speed
1 UPML–SSVHL Up to 400 Labels/Minute (Speed depends on label and products size)
  • The machine is manufactured or developed accordance with GMP standards.
  • Structure made of SS 304.
  • All moving parts of the machine covered by safety guards of SS.
  • All expose parts of MS are powder coated / electro less nickel plated.
  • System equipped with imported AC frequency variable drive for variable speed with constant torque.
  • Product loading in in-feed tray to convey the product through in-feed screw.
  • Specially designed drive mechanism for Label Release.
  • Dispensing unit to dispense labels.
  • Reel mechanism (Size: 305 mm) to hang the roll with core ID of 76 mm (3″).
  • Break assembly to avoid variation during releasing of roll.
  • Various label position adjustment with the help of sliding pipe assembly.
  • Easy change over time is 15 to 20 minutes.
  • Wrap around mechanism (timing belt) to wrap the label on product.
  • Emergency stop switch.
  • Noise level Less than 62 DB.
  • Most reliable and proven components such as Festo/SMC make pneumatic and electrical/electronic such as Bonfiglioli/Motovario/Rotomotive make AC motor, Delta make AC Drives, PLC & HMI (Keypad), MCB & relay “CE” certified.
  • No Product No Labelling.
  • Fiber Optic based Product sensor to sense the product (Sensor Make: LEUZE/BANNER/SICK).
  • Fiber Optic based Label Gap sensor to sense the gap between two labels (Sensor Make: LEUZE/BANNER/SICK).
  • The unit is made compact design & user-friendly operating HMI.
  • Over Current / Temperature Protection.
  • Special HMI function like Product Delay & Pre dispensing Length For makes easy machine setting.
  • Label dispensing speed can set digital by using HMI.
  • System Refresh: This function is used to feed the label size into the Controller. Whenever you change to a new label type, or size press REF key. Three labels are dispensed to get the exact label size.
  • Motor unlock facility for changing the label roll.
  • Total counter facility is available with password protected reset button.
  • PPM (Product per machine) facility is available.
  • HMI with keypad for operating.
  • Capacity to speed control AC drive from HMI.
  • Multiple program facility.
  • Label Break/Roll End/Missing Label (02 Nos.) – Machine Stop. When there are two consecutive missing labels or a broken label role this error occurs. The HMI screen shows it as “Label Break/Roll End/Missing Label”.
  • Two nos. continuous missing label in the label role automatic machine stop.
  • The Panel unit is made in compact design & easy serviceable/Removable.
Product Samples Ampoules / Vials (with the help of change parts)
Sample Product Size 2 ml to 30 ml
Label Size Up to 95 mm H
Output Speed Up to 400 Labels/Minute (Speed depends on label and products size)
Working Height 850 +/- 50 mm Adjustable
Power Supply Three Phase / 415 V AC / 50Hz
Air Supply 2 to 4 Kg/Cm2 (In case of Contact Printer)
Net Weight 350 kgs Approx.
Dimensions 915 mm (L) x 915 mm (W) x 850 +/- 50 mm (H)

 

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