Semi-Automatic Timer Filling Machine

The Semi-Automatic Timer Filling Machine consists of the main structure of SS

Semi-Automatic Timer Filling Machine

Semi-Automatic Timer Filling Machine

The Semi-Automatic Timer Filling Machine from USA Pack Machines LLC is engineered to deliver accurate, reliable, and efficient filling performance for a wide variety of liquid products. Designed with a robust stainless steel (SS) structure, this compact yet versatile machine provides businesses with a cost-effective solution to improve productivity while maintaining consistent quality.

The machine is equipped with a 100-liter product tank integrated with a stirrer, ensuring uniform product consistency throughout the filling process. A level controller continuously monitors the product flow, preventing overflow or shortages while guaranteeing smooth operation. The high-performance filling pump combined with a precision-designed filling nozzle ensures uniform dispensing into containers, minimizing waste and enhancing accuracy.

Operators can choose between automatic and manual filling modes, offering flexibility to suit different production requirements. In manual mode, the pedal switch allows hands-free operation, giving the operator control over each filling cycle. In automatic mode, the process runs seamlessly, increasing output and reducing operator effort. To further optimize performance, the machine features an AC drive that regulates pump speed and flow, ensuring repeatable results across various product viscosities.

The Semi-Automatic Timer Filling Machine is built with ease of use and maintenance in mind. Its hygienic stainless-steel construction not only ensures durability but also simplifies cleaning, making it highly suitable for industries such as food and beverages, pharmaceuticals, cosmetics, and specialty chemicals. Additionally, the machine’s compact footprint saves valuable workspace, while its ergonomic design enhances operator comfort and safety.

Transitioning to this semi-automatic solution enables businesses to move beyond manual filling methods, achieving greater accuracy, faster production rates, and reduced product loss. Whether handling low-viscosity liquids or moderately viscous formulations, this machine ensures consistent performance batch after batch.

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# Model Head Output Speed
1 UPML-STF-TT-1 1 8 to 10 BPM
2 UPML-STF-TT-2 2 16 to 20 BPM

 

  • The machine is manufactured or developed per GMP standards.
  • The SS square pipe frame structure.
  • Rigid vibration-free construction for trouble-free performance.
  • The contact parts are made of SS 316 such as pump/nozzle/tank & valve.
  • The whole structure is made of SS 304 matt finish.
  • Use of food-grade PVC breaded tube for the flow of liquid.
  • Each filling head can work independently.
  • Nozzle holding device.
  • The storage tank with stirrer, level controller, auto inlet valve, and overflow connection.
  • The machine is supplied with an easy-to-clean inbuilt storage tank.
  • The drain valve below the filling tank for flushing purpose.
  • Drain tray around the machine platform.
  • The filling pump is useful to suck the filling material from the storage tank to the nozzle end very quickly. Moreover, this facility is useful for cleaning the filling line as well as the filling pump. The same function is for individual pumps.
  • Easy to adjust for different filling volumes.
  • The machine has electronic components such as an AC Drive, speed pot switches, and timer in place of mechanical parts such as a syringe, Teflon seal rod etc.
  • Digitally controlled settings.
  • Three-phase power requirement.
  • Filling accuracy of ± 1% with water.
  • No change parts are required for different filling volumes/bottles.
  • The flow of liquid can be controlled by VFD.
  • User-friendly and high scalability.
  • Machine has electronic components such as AC Drive, speed port switch, timer in place of mechanical parts such as syringe, Teflon seal rod etc.
  • Digitally controlled settings.
  • Three-phase power requirements.
  • Very high fill accuracy of ± 1 % with water.
  • No Bottle, No Filling.
  • Unique Bottle & Nozzle holding device.
  • Prime with variable speed facility.
  • Individual Prime facility for each Pump.
  • The pump starts with settable time in auto mode.
  • Settable time facility to dispense different volumes.
  • Settable speed facility to dispense different viscosity products (an important feature for foamy products).
  • Adjustable filling nozzle with horizontal and vertical movement for different diameters and different Heights products with adjustable product guide.
  • Anti-shutoff valve to avoid dripping.
  • Once the operator switch on the machine first process is to suck material from the storage tank to the nozzle end. This facility is also useful for cleaning the filling line before the process of filling and after the process of filling. Place the bottle on the bottle/nozzle holding device manually. For that operator needs to adjust the height of the nozzle and diameter of the bottle manually for different requirements of filling. The machine is operated using a Footswitch, which starts the filling without any delay time. The bottles are filled based on parameters such as time, speed and delay time. Once the bottle is filled as per the desired volume the machine stops automatically. After completion of the filling process, the operator can remove the bottles manually.
Model HMPL-STF-TT-1 HMPL-STF-TT-2
Sample Products Vial, Bottle, Jar Vial, Bottle, Jar
Sample Product Size 10 ml to 20 Liter 10 ml to 20 Liter
Filling Material Mineral Water to Honey Viscosity Products Mineral Water to Honey Viscosity Products
Output / minute 8 to 10 bottles (Water) (Depending upon volume, viscosity of Liquid & manual loading unloading) 16 to 20 bottles (Water) (Depending upon volume, viscosity of Liquid & manual loading unloading)
Filling Capacity 10 ml onwards 10 ml onwards
Pump Capacity` **Depends on viscosity of product and volume. **Depends on viscosity of product and volume.
Power Supply Three Phase / 440 V AC / 50Hz Three Phase / 440 V AC / 50Hz
Air Consumption 4 to 6 Kg/Cm², 5 CFM 4 to 6 Kg/Cm², 5 CFM
Net Weight 75 Kg Approx. 150 Kg Approx.
Bottle MOC & Type HDPE Square & Rectangular Jerry Cans/ Bottles HDPE Square & Rectangular Jerry Cans/ Bottles
Filling Liquid Nitric Acid, Sodium Hydroxide, Hypochlorite, Phosphoric Acid Nitric Acid, Sodium Hydroxide, Hypochlorite, Phosphoric Acid
Viscosity of Filling Material Easily Flow Liquid Easily Flow Liquid
Dimension Approx. 1150 mm L x 870 mm W x 1940 mm H 1150 mm L x 870 mm W x 1940 mm H

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