Automatic Carton/ Pouch Labeller Machine

The Automatic Sticker Labeling with Stacker system is suitable for labelling on empty pouches and empty cartons with up to 70 pouches per minute output speed.

Automatic Carton/ Pouch Labeller Machine

Automatic Carton/Pouch Labeller Machine with Stacker System

The Automatic Carton/Pouch Labeller Machine with Stacker System from USA Pack Machines LLC is designed to deliver efficient, precise, and high-speed labelling for empty pouches and cartons. Engineered to meet the demands of industries such as food, FMCG, pharmaceuticals, cosmetics, and packaging, this machine ensures consistent labelling while streamlining production operations.

At the core of the system is a robust main structure that provides stability and durability during continuous operation. Products are neatly organized on a stacker, which holds cartons or pouches securely, while the product transmission belt with adjustable guides ensures smooth and accurate positioning for labelling. This design minimizes misalignment and enhances the overall precision of the labelling process.

The labelling mechanism features a high-performance label dispensing unit that works in coordination with a nylon brush and sponge roller, ensuring labels are applied evenly and firmly on every pouch or carton. Integrated motors and sensors regulate product flow and monitor machine performance in real time, while the electrical panel, PLC & HMI (keypad), AC drives, and mains ON/OFF provide operators with full control, easy adjustments, and safe operation.

With an output speed of up to 70 pouches per minute, this machine significantly improves production efficiency compared to manual labelling methods. Its automated system reduces labor requirements, ensures consistent product presentation, and minimizes errors or wasted labels. The modular design allows easy maintenance and cleaning, which is especially important for industries that require high hygiene standards.

Transitioning to this automatic labelling system allows businesses to optimize their workflow while maintaining precision, reliability, and speed. The combination of stacker-based product organization, advanced label application, and intuitive control interfaces makes the machine suitable for both small-scale and high-volume operations.

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# Model Output Speed
1 UPML–BSHL WITH STACKER SYSTEM Up to 70 Products/Minute
  • The machine is manufactured or developed per GMP standards.
  • The structure is made of SS 304.
  • All moving parts of the machine are covered by safety guards of SS.
  • All exposed parts of MS are powder-coated / electroless nickel-plated.
  • Conveying system to convey the product with an easily adjustable side guide.
  • Conveying system equipped with imported AC frequency variable drive for variable speed with constant torque.
  • Stacker system for loading & holding products
  • Specially designed drive mechanism for Label Release.
  • Dispensing Unit to dispense labels.
  • Reel mechanism (Size: 300 mm) to hang the roll with core ID of 76 mm (3”).
  • Break assembly to avoid variation during releasing of the roll.
  • Various label position adjustments with the help of sliding pipe assembly.
  • Label pasting by nylon brush & sponge roller.
  • Most reliable and proven components such as Festo/SMC/Genetics make pneumatic and electrical/electronic such as Panasonic/Bonfiglioli/Motovario/Rotomotive/Gennext make AC motor, Delta make AC Drive, PLC & HMI (Keypad), MCB & relay “CE” certified.
  • No Product No Labeling.
  • Fiber Optic based Product sensor to sense the product (Sensor Make: LEUZE/BANNER/SICK).
  • Fiber optic-based Label Gap sensor to sense the gap between two labels (Sensor Make: LEUZE/BANNER/SICK).
  • The unit is made of compact design & user-friendly operating HMI.
  • Over Current / Temperature Protection.
  • Special HMI functions like Product Delay & Pre dispensing Length make it easy to machine setting.
  • Label dispensing speed can be set digitally by using HMI.
  • System Refresh: This function is used to feed the label size into the Controller. Whenever you change to a new label type or size press REF key. Three labels are dispensed to get the exact label size.
  • Motor unlock facility for changing the label roll.
  • A printing facility is available.
  • A total counter facility is available with a password-protected reset button.
  • PPM (Product per machine) facility is available.
  • HMI with keypad for operating.
  • Capacity to speed control AC drive from HMI.
  • Multiple program facilities.
  • Label Break/Roll End/Missing Label (02 Nos.) – Machine Stop. When there are two consecutive missing labels or a broken label role this error occurs. The HMI screen shows it as “Label Break/Roll End/Missing Label”.
  • Two nos. continuous missing label in the label role automatic machine stop.
  • The Panel unit is made in a compact design & easily serviceable/Removable.
  • Products are to be loaded in the stacker manually.
  • Products move on the conveyor for the process of labelling.
  • The product held tight when travelling on the conveyor.
  • The label dispenser is fixed on top of the conveyor.
  • As soon as the product sensor senses the products, the PLC commands the label dispensing motor to rotate at the desired revolution. This is controlled by the label gap sensor which senses the gap between the two labels & accordingly, the label gets released from the dispenser & applied to the products.
  • A nylon brush & sponge roller will paste sticker labels on the products.
  • Labelled products shall proceed for further operation/to be collected manually.
Sample Products Empty Pouches, Empty Cartons
Sample Product Size To be Specify by Customer
Label Size To be Specify by Customer
Output Speed Up to 70 Pouches/Minute (Speed depends on label and pouch size)
Working Height 850 + 50 mm Adjustable
Power Supply Single Phase / 230 Volts AC / 60 Hz
Air Supply N/A
Net Weight Approx. 250 Kg
Dimensions Approx. 1525 mm (L) x 490 mm (W) x 850 + 50 mm (H)

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