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Automatic High-Speed Rotary Vial Washing Machine
Automatic High-Speed Rotary Vial Washing Machine
The Automatic High-Speed Rotary Vial Washing Machine by USA Pack Machines LLC is designed to deliver efficient, precise, and hygienic cleaning of vials with minimal contact between machine parts and containers. Built for reliability, this advanced system is widely used in the pharmaceutical, veterinary, and biotech industries, where maintaining sterility and compliance is non-negotiable.
Flexible and Reliable Operation
The machine effectively washes various vial sizes with the assistance of easily changeable parts, making it versatile for different production needs. At the heart of its operation is a specially engineered gripper system that securely holds each vial by the neck, inverts it during the washing cycle, and gently releases it onto the out-feed screw system in a vertical position after cleaning. This seamless process ensures every vial undergoes a positive and complete wash without damage.
Key Role in the Pharmaceutical Industry
Vial washing is a critical step in sterile pharmaceutical manufacturing. By removing dust, particulates, and residues, the machine safeguards the purity, safety, and integrity of drug products. Clean vials reduce the risk of contamination, ensuring that medications remain effective and safe for patient use. Moreover, by maintaining the stability of drug formulations, the system helps extend product shelf life and efficacy.
Compliance and Quality Assurance
The vial washing system is designed in line with Good Manufacturing Practices (GMP) and adheres to stringent regulatory requirements. Its ISO-certified and CE-compliant design demonstrates a commitment to delivering equipment that meets international quality standards while helping manufacturers stay compliant with industry regulations.
Efficiency,Productivity, and Cost Savings
Unlike manual vial washing, which is labor-intensive and time-consuming, the automatic rotary system saves significant time and labor costs. By increasing throughput and minimizing human intervention, it boosts overall productivity while ensuring consistent washing quality.
Building Trust and Reputation
Pharmaceutical companies that invest in high-quality vial washing machines show their dedication to product quality, safety, and patient well-being. With customizable options available, USA Pack Machines LLC tailors each system to meet specific production requirements at a reasonable cost, ensuring both flexibility and long-term value.
| # | Model | Output Speed |
| 1 | UPML-RVW-120 | 120 Vials/ Minute |
| 2 | UPML-RVW-240 | 240 Vials/ Minute |
| 3 | UPML-RVW-300 | 300 Vials/ Minute |
- As per GMP norms machine model.
- Basic Machine will be provided with one set of change parts suitable for 5/10ml Vial.
- Inbuilt In Feed Turn Table Machine Of 36″ Dia.
- Individual Solenoid Valve for Wash Media Application.
- 3 Nos. SS Centrifugal Pumps of Grundfos Make.
- 3 Nos. SS 316 L Tanks
- 1 No. Each For DM Water & Re-circulation Water, WFI Water & Compressed Air Can Be Directly From Loop Connection.
- 4 Nos. Of Glycerin Filled Pressure Gauges – Micro Make.
- 4 Nos. Of SS316 L Filter Housing Of Code -7 with Its Nylon Cartridges. (Own Make Housing & Grace Make Cartridges)
- Gear Box & Motors – Bonfiglioli/Rotomotive Make. (Machine & Conveyor)
- A. C. Frequency Drive For Speed Control. (Delta Make)
- Emergency Switch is provided on Both End. (In Feed & Out Feed)
- Machine is Suitable for 2 ml to 100 ml vials (with help of change parts).
- In Feed Worm, In Feed and Out Feed Star Wheel and Back Guide Set
- Air Purging System For Removal Of Water From Needles Piping -(4 Nos. Solenoid Valve For With Plc Module For Auto Flushing (purging) After Production)
- Vapour Exhaust Port
| Sample Products | Glass and Plastic Vials |
| Sample Product Size | 2 ml to 100 ml |
| Output Speed | Up to 400 Products/Minute |




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