Automatic Rotary Vial/ Bottle Sticker Labelling Machine

The Automatic Rotary Vial/Bottle Sticker Labelling Machine consists of the main structure, product transmission belt with an adjustable guide

Automatic Rotary Vial/ Bottle Sticker Labelling Machine

Automatic Rotary Vial/Bottle Sticker Labelling Machine

The Automatic Rotary Vial/Bottle Sticker Labelling Machine from USA Pack Machines LLC is designed to provide high-speed, precise, and reliable labelling for vials, bottles, and small containers. Engineered for industries such as pharmaceuticals, cosmetics, food, FMCG, and specialty chemicals, this machine ensures consistent labelling quality while optimizing production
efficiency.

At the core of the system is a robust main structure that supports all operational components, providing stability and durability during continuous high-speed operation. Products are smoothly guided using a transmission belt with adjustable guides, which ensures accurate alignment and spacing for precise labelling. An in-feed screw efficiently feeds containers into the system, while a rotary star plate positions each item perfectly for the labelling process.

The labelling mechanism features a high-precisionfd label dispensing unit paired with a label wrapping unit, which applies labels securely and evenly around vials or bottles. Integrated motors, sensors, and AC drives ensure synchronized operation, preventing errors and maintaining consistent output. Operators can control and monitor the machine via the electrical panel, PLC & HMI, enabling quick adjustments and real-time monitoring of the labelling process.

Transitioning to this automatic rotary labelling system allows businesses to significantly increase throughput, reduce manual labor, and minimize errors, all while maintaining consistent product appearance. Its rotary design allows for precise labelling on small containers that may be difficult to handle with conventional linear systems, making it ideal for high-speed pharmaceutical and cosmetic production lines.

Furthermore, the machine’s modular construction and ergonomic design simplify maintenance, cleaning, and adjustments, ensuring reliable performance over long production runs. Its flexibility allows handling of a variety of vial and bottle sizes without extensive changeover time, making it highly adaptable for diverse packaging requirements.

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# Model Output Speed
1 UPML–RBL Up to 300 Products/Minute (Speed depends on label and products size)
  • The Rotary Vial / Bottle Sticker Labelling machine is manufactured or developed accordance with GMP standards.
  • The structure is made SS 304
  • All moving parts of the machine covered by safety guards of SS.
  • All expose parts of MS are powder coated / electro less nickel plated.
  • SS slat conveyor.
  • Conveying system to convey the product with easy adjustable side guide.
  • Conveying system equipped with imported AC frequency variable drive for variable speed with constant torque.
  • Full / Partial labelling is possible.
  • In-feed screw for product feeding into rotary star plate.
  • Rotary Star Plate base designed for high-speed labelling.
  • Machine suitable for round products like Vial / Bottle/ Jar / Tin and Container.
  • Specially designed drive mechanism for Label Release.
  • Dispensing unit to dispense labels.
  • Various label position adjustment with the help of sliding pipe assembly.
  • Reel mechanism (Size: 305mm) to hang the roll with core ID of 76 mm (3″).
  • Break assembly to avoid variation during releasing of roll.
  • Most reliable and proven components such as Festo/SMC make pneumatic and electrical/electronic such as Bonfiglioli/Motovario make AC Motor, Delta make AC Drives, Sensors, PLC & HMI (Feather touch Keyboard), MCB & relay “CE” certified.
  • No Product No Labelling.
  • Fiber Optic based Product sensor to sense the product (Sensor Make: LEUZE/BANNER/SICK).
  • Fiber Optic based Label Gap sensor to sense the gap between two labels (Sensor Make: LEUZE/BANNER/SICK).
  • The unit is made compact design & user-friendly operating HMI.
  • Over Current / Temperature Protection.
  • Special HMI function like Product Delay & Pre dispensing Length For makes easy machine setting.
  • Label dispensing speed can set digital by using HMI.
  • System Refresh: This function is used to feed the label size into the Controller. Whenever you change to a new label type, or size press REF key. Three labels are dispensed to get the exact label size.
  • Motor unlock facility for changing the label roll.
  • Total counter facility is available with password protected reset button.
  • PPM (Product per machine) facility is available.
  • HMI with keypad for operating.
  • Capacity to speed control AC drive from HMI.
  • Multiple program facility. Label Break/Roll End/Missing Label (02 Nos.) – Machine Stop. When there are two consecutive missing labels or a broken label role this error occurs. The HMI screen shows it as “Label Break/Roll End/Missing Label”.
  • Two nos. continuous missing label in the label role automatic machine stop.
  • The Panel unit is made in compact design & easy serviceable/Removable.
Product Samples Round Vials / Bottles
Sample Product Size 10 ml to 1000 ml
Product Size (Ø) 15 mm Ø to 90 mm Ø
Label Size Up to 95 mm H
Output Speed Up to 300 Products/Minute (Speed depends on label and products size)
Conveyor Width 100 mm
Working Height 850 +/- 50 mm Adjustable
Power Supply Three Phase / 440 V AC / 50 Hz
Air Supply N.A.
Net Weight 450 KG. Approx.
Dimensions 2745 mm (L) x 920 mm (W) x 850 +/- 50 mm (H)

 

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