Semi-Automatic Peristaltic Filling Machine - Tabletop

The Semi-Automatic Peristaltic Filling Machine consists of the main structure of SS, filling pump, bottle & nozzle holding device, filling nozzle, foot switch, feather touch HMI control, motor & electrical panel.

Semi-Automatic Peristaltic Filling Machine - Tabletop

Semi-Automatic Peristaltic Filling Machine – Tabletop

The Semi-Automatic Peristaltic Filling Machine – Tabletop from USA Pack Machines LLC is designed to provide unmatched precision, hygienic filling, and operator-friendly functionality. Built with a sturdy stainless steel (SS) frame, this compact system is ideal for laboratory use as well as industrial environments that demand accurate and contamination-free liquid filling.

At the heart of the machine is a high-performance peristaltic pump. Unlike conventional pumps, the peristaltic mechanism operates by a roller cage driven by a stepper motor, which gently compresses and releases flexible tubing to push liquid forward. This design ensures the liquid only contacts the tubing, keeping the product free from contamination—a critical factor for pharmaceuticals, biotech, cosmetics, and other sensitive applications.

The peristaltic pump is a two-channel system, engineered for applications where consistent and highly accurate flow rates are essential. It includes a load and line compensation circuit, which automatically stabilizes performance even when the line voltage or load varies. As a result, the system maintains a constant flow rate, safeguarding both precision and reliability during every filling cycle. Additionally, the rollers, crafted from carbon-filled nylon, offer durability and trouble-free operation, minimizing downtime and maintenance requirements.

This machine is equipped with a bottle and nozzle holding device, a precision filling nozzle, and a foot switch for hands-freeoper ation. To further enhance efficiency, a feather-touch HMI control panel provides intuitive access to all operating parameters, enabling quick setup and smooth transitions between batches. The integrated motor and electrical panel ensure seamless functionality while keeping the design compact and user-friendly.

By transitioning from manual methods to this semi-automatic system, businesses can experience significant improvements in productivity, consistency, and product integrity. The tabletop layout saves valuable workspace, while the hygienic design simplifies cleaning and reduces the risk of cross-contamination.

In conclusion, the Semi-Automatic Peristaltic Filling Machine from USA Pack Machines LLC combines cutting-edge technology, durable construction, and operator-focused design. It is a cost-effective, precise, and versatile filling solution that empowers industries to achieve higher efficiency without compromising quality, making it the perfect choice for modern liquid packaging needs.

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# Model Head Output Speed
1 UPML-SPF-TT-1 1 08 to 10 PPM (Speed Depends Upon pump, liquid volume and viscosity)
2 UPML-STF-TT-2 2 16 to 20 PPM (Speed Depends Upon pump, liquid volume and viscosity)
  • The Peristaltic Filling Machine is manufactured or developed accordance with GMP standards.
  • The whole structure is made of SS 304 matt finish.
  • SS elegantly matt finish.
  • The contact parts are made of SS 316.
  • Rigid vibration-free construction for trouble-free performance.
  • Use of Pharma grade/food grade silicon tube for the flow of liquid.
  • ON/OFF switch with a built-in indication for AC input.
  • PLC-based controlling.
  • Microcontroller-based control circuits.
  • Precise PWM-based DC Stepper Motor Drive.
  • HMI which shows volume, RPM, calibration, fill timing & dispensing.
  • Soft touch keypad for ON/OFF, increase & decrease
  • Time, volume, and speed are set up through HMI.
  • Auto Stop after the completion of Set Volume.
  • Provision for external (Auto) ON control by means of a Foot switch or from the HMI.
  • Once the operator switch on the machine first process is to suck material from the storage bin to the nozzle end by using of start function in a clockwise direction. This facility is also useful for cleaning the filling line before the process of filling and after the process of filling in a clockwise direction and counterclockwise.
  • The operator places the product on the product/nozzle holding device manually. This product/nozzle-holding device needs to be adjusted manually for different sizes.
  • The filling starts after pressing the start button & the product is filled within the filling time.
  • The machine can also be operated by means of a foot switch, which starts the filling without any delay time. The products are filled on the basis of parameters such as fill time & rpm.
  • Once the product is filled as per the desired volume, the machine stops automatically. After completion of the filling process, the operator can remove the product manually.
Sample Products Vial, Bottle, Tube
Filling Volume 2 ml to 200 ml
Filling Material Free Flow Liquid
No. of Head Single / Double
Output Speed  (HMPL-SPF-TT-1) – 08 to 10 PPM
Output Speed  (HMPL-SPF-TT-2) – 16 to 20 PPM
Speed 1 to 150 RPM
Flow Rate 0.1 to 570 ml / Minute
Tubing 7.9 mm ID with 1.6 mm Wall Thickness Silicon
Set Volume 0 to 9999 ml
Interval Time 0 to 99.9 Seconds
Rotor SS 304
Rollers Carbon Filled Nylon
Enclosure Stainless Steel
Motor Stepper Motor
Pressure Up to 2.5 Kg / Cm²
Accuracy ± 1 %
Power Supply Single Phase / 230 V AC / 50 Hz
Net Weight 5 Kg Approx.
Dimension (L x W x H) 580 x 495 x 385 mm Approx.

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