Automatic Injectable Dry Powder Filling Machine

The Automatic High-Speed Injectable Dry Powder Filling Machine is a completely mechanical driven machine with self picking roller-based rubber stoppering system. This machine has a very sturdy design and can withstand long working hours. The filling is done with the help of a vacuum and air pressure-based powder wheel with a manual fill weight setting.

Automatic Injectable Dry Powder Filling Machine

Automatic Injectable Dry Powder Filling Machine

The Automatic High-Speed Injectable Dry Powder Filling Machine from USA Pack Machines LLC is engineered to deliver unmatched accuracy, efficiency, and durability in sterile powder packaging. Designed for the pharmaceutical industry’s most demanding environments, this advanced solution ensures reliable performance during long production cycles while maintaining
compliance with strict quality standards.

Built on a mechanically driven system, the machine incorporates a self-picking roller-based rubber stoppering mechanism, ensuring each vial is securely sealed after filling. Its robust construction allows it to withstand extended operations without compromising precision, making it ideal for high-volume production facilities.

The filling process utilizes a vacuum and air pressure-based powder wheel, which guarantees uniform dosing for every vial. Operators can conveniently set the fill weight manually, enabling flexible adaptation to various batch requirements. This precise technology minimizes product loss while maintaining consistent output.

Over the years, USA Pack Machines LLC has evolved its aseptic powder filling technology from first-generation monolithic mechanical systems to the latest fourth-generation servo-driven solutions. The newest design features centralized piston adjustment for micro-dose filling, ensuring exceptional accuracy when handling sterile powders. Each vial is filled with exact quantities and immediately closed with a rubber stopper to preserve sterility and product integrity.

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# Model Output Speed
1 UPML-PF 110 To 120 VPM For 5/10 ML Vial In Single Dose
Output Speed Up to 400 VPM (As per Customer Requirements)
(Speed Depend On Filling Volume Bulk Density And Taped Density Of Powder And Room Environment)

 

  • Machine is suitable for Vial Size From 5 ML To 30 ML & Rubber Stopper Sizes Of 13 & 20 MM (with The Help Of Change Parts.)
  • Fully SS 304 Pipe Structure
  • Vial Transportation System Through Star Wheel – Moc: Delrin with SS304
  • 1nos. Of Powder Wheel (8 Port) Suitable For Filling 250 MG To 1500 MG Powder in Single Stroke
  • Servo Operated System for Powder Wheel and Star Wheel Device
  • Two Types of Powder Hopper with Primary and Secondary Hopper with Individual Gear Motor. – 2 Sets
  • Sensors for Powder Hopper
  • One Set of Pistons Having Fill Size of 1250 MG To 1500 MG.
  • Change Parts Suitable For 5/10ml Vial Provided with Machine.
  • All Contact Parts Are SS 316 L and Easily Removable for Autoclaving
  • Dia 36” Variable Speed In Feed Turn Table.
  • No Vial In In Feed Conveyer Machine Stop.
  • No Vial No Fill System.
  • No Rubber Stopper In Chute -machine Stop.
  • Vacuum Pump (Oil Base)
  • Star Wheel-based Type Rubber Stoppering Unit
  • Vibrator and Bowl Suitable For 20 MM Rubber Stopper.
  • A. C. Frequency Drive – Delta Make For Speed Control.
  • Output: 110 To 120 VPM For 5/10 ML Vial In Single Dose (speed Depend On Filling Volume Bulk Density And Taped Density Of Powder And Room Environment).
  • Output Speed Up to 400 VPM (As per Customer Requirements)
  • The Speed Will Be Variable Through Ac Drive With Help Of HMI
  • Accuracy: +/- 2% Depending Upon Consistency And Uniformity of Injectable Powder Under Controlled Level Of Humidity
  • Delta Make PLC Unit with 10″ Touch Screen HMI suitable

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