Semi-Automatic Piston Filling Machine - Tabletop

The Semi-Automatic Piston Filling Machine consists of the main structure, filling nozzle, hopper, pneumatic cylinder, pedal switch & mains ON/OFF.

Semi-Automatic Piston Filling Machine - Tabletop

Semi-Automatic Timer Filling Machine

The Semi-Automatic Timer Filling Machine from USA Pack Machines LLC is engineered to deliver accurate, reliable, and efficient filling performance for a wide variety of liquid products. Designed with a robust stainless steel (SS) structure, this compact yet versatile machine provides businesses with a cost-effective solution to improve productivity while maintaining consistent quality.

The machine is equipped with a 100-liter product tank integrated with a stirrer, ensuring uniform product consistency throughout the filling process. A level controller continuously monitors the product flow, preventing overflow or shortages while guaranteeing smooth operation. The high-performance filling pump combined with a precision-designed filling nozzle ensures uniform dispensing into containers, minimizing waste and enhancing accuracy.

Operators can choose between automatic and manual filling modes, offering flexibility to suit different production requirements. In manual mode, the pedal switch allows hands-free operation, giving the operator control over each filling cycle. In automatic mode, the process runs seamlessly, increasing output and reducing operator effort. To further optimize performance, the machine features an AC drive that regulates pump speed and flow, ensuring repeatable results across
various product viscosities.

The Semi-Automatic Timer Filling Machine is built with ease of use and maintenance in mind. Its hygienic stainless steel construction not only ensures durability but also simplifies cleaning, making it highly suitable for industries such as food and beverages, pharmaceuticals, cosmetics, and specialty chemicals. Additionally, the machine’s compact footprint saves valuable workspace, while its ergonomic design enhances operator comfort and safety.

Transitioning to this semi-automatic solution enables businesses to move beyond manual filling methods, achieving greater accuracy, faster production rates, and reduced product loss. Whether handling low-viscosity liquids or moderately viscous formulations, this machine ensures consistent performance batch after batch.

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# Model Head Output Speed
1 UPML-SPF-1 1 8 to 10 BPM
2 UPML-SPF-2 2 10 to 20 BPM
  • The machine is manufactured or developed per GMP standards.
  • The SS square pipe frame structure and doors of SS 304 matt finish.
  • The contact parts are made of SS 316.
  • Rigid vibration-free construction for trouble-free performance.
  • The unit is controlled by compressed air.
  • Change parts required for different filling volumes.
  • Machine preset with 2gms to 10gms Piston.
  • Specially designed pneumatic cylinder-operated nozzle with a plunger to avoid dripping.
  • 35 to 40 liters single wall made of SS 316 hopper.
  • Jacketed Hopper with Stirrer (Optional).
  • The machine can be used for various sizes of products.
  • User-friendly and high scalability.
  • All pneumatic connections of FESTO/SMC/Janatics make.
  • Dual – Auto & Manual mode operation
  • The machine is run with air where electric supply is not required.
  • Emergency on / off switch to prevent accidents.
  • Easy screw adjustment & easy to clean.
  • 20 Kg single wall made of SS 316 hopper.
  • The operator places the product manually under the Pinhead filling nozzle.
  • The desired volume is set by adjusting the piston stroke. The piston stroke can be achieved by adjusting the knob & the flow rate can be controlled using an airflow control valve depending on the viscosity of the material.
  • The switch (foot or Auto/Manual mode) is then operated to start the machine.
  • The piston actuates & the material is sucked from the hopper and delivered in the product through a nozzle.
  • Once the product is filled as per the desired volume, the operator can remove the products manually.
Bottle Shape & MOC Round Glass/PET/HDPE Bottles
Filling Material Viscous Products like Balm, Cream, Lotion, Butter, Mayonnaise
Filling Volume 5 Gram to 1000 Gram)
Filling Head 2 (Two)
Filling Accuracy ± 1 to 1.5% of Filling Weight
Output Speed (BPM) Up to 20 Products/Minute (Depending on viscosity of material & manual loading)
Air Pressure 6 Kg/Cm² @ 8 CFM
Electrical Supply Single Phase / 230 V AC / 50 Hz Three Phase +N +E / 415 V AC / 50 Hz (If Jacketed Hopper)
Net Weight 125 Kg
Dimensions (L x W x H) mm 1080 x 320 x 410 mm

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