Automatic Top and Side Sticker Labelling Machine

The Automatic Top and Side Sticker Labelling Machine consists of a main structure, product transmission belt with guide adjustment, 2 nos. of label dispensing unit, label pasting by wrapping belt and nylon brush & sponge roller, motors, sensors, electrical panel, PLC & HMI, AC drives & a batch printing unit (OPTIONAL).

Automatic Top and Side Sticker Labelling Machine

Automatic Top and Side Sticker Labelling Machine

The Automatic Top and Side Sticker Labelling Machine from USA Pack Machines LLC is designed to deliver high-speed, precise, and versatile labelling for modern production lines. Engineered for efficiency and reliability, this machine is ideal for industries including pharmaceuticals, cosmetics, food, FMCG, chemicals, and specialty oils, where consistent labelling quality is critical.

The system is built around a robust main structure that ensures stability and long-term durability. A product transmission belt with guide adjustment seamlessly aligns products for accurate labelling, while the dual label dispensing units apply stickers simultaneously on both the top and side surfaces. This feature significantly reduces processing time, improving throughput without compromising accuracy.

The labelling process is enhanced by a wrapping belt, along with a nylon brush and sponge roller, which securely presses labels onto bottles or containers for a flawless finish. The integrated motors and sensors monitor every operation, ensuring synchronization and eliminating errors during high-speed production. Meanwhile, the electrical panel, PLC & HMI, and AC drives allow operators to control and adjust machine parameters with ease, ensuring smooth and efficient operation. An optional batch printing unit can also be added to print critical information such as manufacturing dates, batch numbers, or expiration details directly onto labels.

Transitioning to this automatic labelling solution offers significant advantages. Operators experience enhanced productivity, reduced manual labor, and minimized product wastage, all while maintaining consistent labelling quality. The machine supports a wide range of bottle shapes and sizes, offering flexibility for varying packaging requirements.

Furthermore, its modular and ergonomic design simplifies maintenance and cleaning, ensuring hygiene standards are easily maintained. With USA Pack Machines LLC’s focus on innovation, this machine is engineered to adapt to evolving production demands, making it a reliable solution for both small-scale and high-speed production lines.

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# Model Output Speed
1 UPML–TSL Up to 120 Products/Minute (Speed depends on label and products size)
  • The machine is manufactured or developed accordance with GMP standards.
  • Structure made of SS 304
  • All moving parts of the machine covered by safety guards of SS
  • All expose parts of MS are powder coated / electro less nickel plated.
  • Rubberized Endless Conveyor Belt
  • Conveying system to convey the product with easy adjustable side guide
  • Conveying systemequipped with imported AC frequency variable drive for variable speed with constant torque
  • Specially designed drive mechanism for Label Release
  • Dispensing Unit to dispense labels
  • Reel mechanism (Size: 305 mm) to hang the roll with core ID of 76 mm (3″)
  • Break assembly to avoid variation during releasing of roll
  • Various label position adjustment with the help of sliding pipe assembly
  • Specially designed wrapping unit to wrap label on product.
  • The Wrapping belt is made of specialized nylon sponge material for longer life.
  • Label affix with nylon brush or sponge roller
  • Most reliable and proven components such as Festo/SMC make pneumatic and electrical/electronic such as Panasonic/Bonfiglioli/Motovario make AC motor, Delta make AC Drives, PLC & HMI (Feather touch Keyboard), MCB & relay “CE” certified.
  • No Product No Labelling.
  • Fiber Optic based Product sensor to sense the product (Sensor Make: LEUZE/BANNER/SICK).
  • Fiber Optic based Label Gap sensor to sense the gap between two labels (Sensor Make: LEUZE/BANNER/SICK).
  • The unit is made compact design & user friendly operating HMI.
  • Over Current / Temperature Protection.
  • Special HMI function like Product Delay & Pre dispensing Length For makes easy machine setting.
  • Label dispensing speed can set digital by using HMI.
  • System Refresh: This function is used to feed the label size into the Controller. Whenever you change to a new label type, or size press REF key. Three labels are dispensed to get the exact label size.
  • Motor unlock facility for changing the label roll.
  • Total counter facility is available with password protected reset button.
  • PPM (Product per machine) facility is available.
  • HMI with keypad for operating.
  • Capacity to speed control AC drive from HMI.
  • Multiple program facility.
  • Label Break/Roll End/Missing Label (02 Nos.) – Machine Stop. When there are two consecutive missing labels or a broken label role this error occurs. The HMI screen shows it as “Label Break/Roll End/Missing Label”.
  • Two nos. continuous missing label in the label role automatic machine stop.
  • The Panel unit is made in compact design & easy serviceable/Removable.
Product Samples Lids & Round Bottle
Output speed Up to 120 Products/Minute (Speed depends on label and products size)
Label Size As per Client Requirements
Working Height 850 mm ± 50 mm Adjustable
Power Supply Single Phase / 230V AC / 50Hz
Air Supply 2 to 4 Kg/Cm2 (In case of Contact Printer)
Net Weight 375 Kg Approx.
Dimensions 2745 mm (L) x 490 mm (W) x 850 + 50 mm (H)

 

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