Automatic Linear Vial Washing Machine

The Automatic Linear Vial Washing Machine consists of the main structure, covered with SS cabinet safety acrylic doors (OPTIONAL), in-feed turntable, washing nozzles, out-feed conveyor, pumps with the tank, filter housing & cartridge, pneumatic components, motors & gearbox, and electrical panel, AC Drive, PLC & HMI (OPTIONAL).

Automatic Linear Vial Washing Machine

Automatic Linear Vial Washing Machine

The Automatic Linear Vial Washing Machine from USA Pack Machines LLC is engineered to provide high-speed, efficient, and hygienic washing of vials while maintaining maximum reliability. Designed with precision and built for demanding production lines, this system combines advanced technology with user-friendly features to meet the strictest industry standards.

Robust Structure and Smart Design

The machine features a stainless-steel main structure enclosed with optional SS cabinet safety acrylic doors for added protection and cleanliness. Key components include an in-feed turntable, multi-jet washing nozzles, out-feed conveyor, pumps with water tanks, filter housing with cartridge, pneumatic systems, motors, gearbox, and an electrical control panel. For enhanced automation, the system can also be equipped with an AC drive, PLC, and HMI, allowing operators to monitor and control the process with ease.

High-Performance Washing System Capable of washing 2 ml to 30 ml round glass vials, the system delivers an impressive output speed of up to 200 vials per minute. Its linear design ensures consistent washing performance while optimizing floor space—making it an excellent choice for facilities with space constraints or those running continuous high-volume production. Each vial passes through a sequence of wash stations, where it undergoes thorough cleaning and rinsing, ensuring compliance with stringent GMP and regulatory requirements.

Rotary vs. Linear Flexibility

While rotary vial washers use a carousel to rotate vials through multiple wash stations, the linear design of this system transports vials smoothly on a conveyor, offering greater flexibility and efficiency for large-scale operations. This makes the machine particularly suitable for pharmaceutical companies that demand uninterrupted production with precision cleaning.

Trusted by Global Manufacturers

USA Pack Machines LLC is a manufacturer of advanced vial washing systems. With extensive experience in supplying high-quality injectable liquid vial packaging machinery, the company provides cost-effective solutions, reliable service, and international-standard compliance, including USFDA and EU-GMP guidelines. Additionally, customized configurations are available to meet unique customer requirements, ensuring every client benefits from a tailored solution.

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# Model Output Speed
1 UPML-LVW Up to 200 Vials per minute
  • The Linear Vial Washing Machine is made compact & versatile as per GMP norms.
  • The structure is made of MS and cladded with SS304.
  • The machine’s contact parts consist of Stainless Steel 316 L.
  • The construction is rigid and vibration-free, ensuring trouble-free performance.
  • An acrylic cabinet covers the washing section, providing ease of cleaning.
  • Operating the machine is simple.
  • The machine utilizes SS 304, hard chrome plating, or brass for all exposed parts, ensuring a corrosion-free long life.
  • During the washing operation, the six nozzles enter the vial mouth, ensuring thorough penetration of washing media to achieve a perfect washing principle.
  • Fixed top nozzles in each washing station ensure external washing of vials at the same time as internal washing.
  • During the chained indexing, the flow of washing media stops, resulting in a straight 25% saving on utilities.
  • We have designed a system of solenoid valves and optional tanks, pumps, and filters for long, trouble-free life and foolproof operation.
  • Four inner washes (Including one air wash, two inner wash with recycled tray) & one outer wash.
Vial Size 2 ml to 30 ml Round Glass Vials
Output Speed 60 to 200 Vials/Minute (Speed depends on product size)
Working Height 875 ± 50MM Adjustable
Power Consumption 1.5HP Main Machine/ 2.25HP Pumping Station/ 0.25HP Loading Platform)
Power Supply 3 Phase + Neutral + Earthing / 415 V AC / 50Hz
Air Consumption 5 CFM
Air Supply 4 to 6 Kg/Cm2
Net Weight 600 Kg Approx.
Dimensions (L x H x W) 3265mm (L) x 1835 mm (W) x 850mm (H) Approx.
Wash Cycle 7 Wash
Change Parts In-feed Screw, In-feed Inverter, In-feed Start Wheel
Out-feed Screw, Out-feed Inverter, Out-feed Star Wheel

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