Pre-Filled Flush Syringe Filling and Capping Machine with Reverse System

Pre-Filled Flush Syringe Filling and Capping Machine with reverse system and top/bottom filling technology. Features a leak-proof cap sealing system and delivers 80–120 syringes per minute.

Pre-Filled Flush Syringe Filling and Capping Machine with Reverse System

Pre-Filled Flush Syringe Filling and Capping Machine with Reverse System

USA Pack Machines LLC introduces the Pre-Filled Flush Syringe Filling and Capping Machine with Reverse System, an advanced solution engineered to meet the highest standards of pharmaceutical production. Designed for 3 ml to 20 ml volume flush syringes, this machine delivers exceptional performance with a remarkable output of 80 to 120 syringes per minute, making it the preferred choice for high-volume syringe packaging.

At the heart of this system is its innovative Top/Bottom Filling Technology combined with a leak-proof cap sealing system, ensuring precise dosing, secure sealing, and zero leakage. By employing this dual-filling approach, the machine guarantees maximum accuracy, sterility, and consistency across every syringe produced.

This advanced machine is specifically designed for pre-filled syringes containing sterile saline solutions, widely used in healthcare facilities for flushing and cleaning catheters, intravenous (IV) lines, and other medical devices. Automating the filling and capping process eliminates manual handling, reduces contamination risks, and ensures safe, ready-to-use syringes for medical practitioners.

The reverse system plays a crucial role in ensuring product sterility and preventing air bubbles, enhancing both safety and product reliability. Additionally, the integrated leak-proof cap sealing technology guarantees tight, contamination-free closures that maintain product integrity throughout handling, storage, and transportation.

Built with a robust stainless-steel frame and compliant with international GMP and regulatory standards, this machine offers durability, safety, and long-term performance. Its user-friendly PLC and HMI controls allow operators to monitor every step in real time, adjust parameters quickly, and ensure uninterrupted production with minimal downtime.

By combining precision filling, secure sealing, and efficient automation, the Pre-Filled Flush Syringe Filling and Capping Machine with Reverse System not only simplifies the flushing process in healthcare but also improves patient safety and workflow efficiency. With its compact design and high-speed output, it stands as the ultimate solution for modern pharmaceutical manufacturers seeking reliability, sterility, and scalability.

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# Model Output Speed
1 UPML-RFC-LINEAR FILLING  Up to 120 syringes per minute
  • UPML is pleased to introduce our groundbreaking Reverse Filling and Capping System for pre-engaged disposable pre-fill syringes.
  • This innovative system features a unique tip-enabled filling mechanism, ensuring leak-free filling.
  • The servo-driven and synchronized plunger rod retraction and filling system guarantees precise and efficient operation.
  • Additionally, our system offers both press fit and screw cap fitment options, providing flexibility for various requirements.
  • The automated syringe loading system and easy changeover for different syringe sizes further enhance operational efficiency.
  • With a rated throughput of up to 120 syringes per minute*, our system offers exceptional productivity.
  • Despite its high performance, our system maintains a compact footprint and comes with a synchronized security enclosure for enhanced safety.
  • Additionally, we provide a synchronized LAF station for improved environmental control.
Sample Products Flush Syringes
Liquid Filling Volume 3 ml to 20 ml
Types of Drugs Highly Viscous, Semi-Viscous, Gel, Suspension, Oily, Aqueous
Output Speed Up to 120 Syringes / Minute (Speed depends upon fill volume, viscosity of liquid Product neck & shape)
Liquid Filling Accuracy ± 1 Gram
Direction of Movement Left to Right
Filling Head 2/4/6/8/10/12 Heads
Working Height 875 ± 50 mm Adjustable
Power Consumption 2.5 KW
Power Supply Three Phase + Neutral + Earthing / 415 V AC / 50 Hz
Air Supply 8 to 10 Kg/Cm²
Net Weight Approx. 450 Kg
Dimensions Approx. 2745 mm L x 900 mm W x 1780 ± 50 mm H