Automatic Rotary Bottle Washing Machine - Glass and PP Bottles

The Automatic Rotary Bottle Washing Machine for Glass and PP Bottles with 40 to 100 BPM washing speed by USA Pack Machines LLC.

Automatic Rotary Bottle Washing Machine - Glass and PP Bottles

Automatic Rotary Bottle Washing Machine – Glass and PP Bottles

The Automatic Rotary Bottle Washing Machine from USA Pack Machines LLC is designed to deliver high-speed, precise, and hygienic cleaning for both glass and polypropylene (PP) bottles. Built with advanced technology and robust engineering, the system ensures consistent washing performance, making it an ideal solution for industries that require sterile and contamination-free packaging.

High-Speed Performance Capable of achieving washing speeds ranging from 40 to 100 bottles per minute (BPM), this rotary system is perfectly suited for medium- to large-scale production requirements. Its rotary washing platform guarantees continuous operation with excellent efficiency while maintaining bottle integrity throughout the process.

Robust Structure and Advanced Components

The machine is constructed with a durable stainless-steel main structure that ensures long-lasting performance and compliance with hygiene standards. Key components include the rotary platform, bottle holders/cups, flow regulators, pressure meter, solenoid valve, Geneva mechanism, and two stainless-steel water tanks equipped with pumps. Additionally, precision nozzles, an electrical control panel, and an AC motor provide seamless operation with minimal downtime.

Efficient Washing Process

Each bottle is securely held in specially designed holders that keep it stable during the washing cycle. The system utilizes regulated water pressure and strategically positioned nozzles to deliver thorough internal and external cleaning. With its dual-tank system, the machine can efficiently handle washing with recycled water in the first stage and purified or sterile water in the final rinse, ensuring that bottles are ready for the filling line.

Reliability and Ease of Use

The Geneva mechanism ensures precise bottle indexing, offering smooth and reliable performance at every cycle. Operators benefit from the user-friendly control panel, which makes monitoring and adjustments straightforward. Designed for efficiency, the machine requires minimal operator intervention and low maintenance, making it both reliable and cost-effective.

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# Model Output Speed
1 UPML-RBW-64 40 to 60 BPM
2 UPML-RBW-96 80 to 100 BPM
  • A continuous water spray from the top shall be also provided to wash the bottles from outside.
  • The machine is manufactured or developed per GMP standards.
  • The structure is made of MS cladding with SS 304.
  • Rigid vibration-free construction for trouble-free performance.
  • The contact parts such as the washing nozzle, washing pump impeller, tanks, and cups/bottle holder plate are made of SS 304.
  • Easy to clean the base of the machine by removing the top cover.
  • The tank’s capacity is 75 liters each.
  • Specially designed SS 304 Impeller-based AC motor for pumps.
  • Pumps and tanks are mounted on portable stands for easy maintenance and cleaning purposes.
  • Higher capacity of centrifugal pumps to wash bigger bottles (500 ml & 1000 ml). 
  • Stationary nozzles to eliminate contamination of water cycles.
  • Specially designed Geneva Mechanism. 
  • Four inner wash (Included one air wash, two inner wash with recycled tray) & one outer wash.
  • Easy loading/unloading & operation.
  • An individual solenoid valve is used for each wash – which eliminates carbon plate and other accessories. This is to avoid leakages and minimize the maintenance ratio.
  • Individual flow regulating valves to control the flow of water.
  • Bottle guide system especially for lightweight bottles.
  • Separate panel control to avoid any short circuit due to spraying of water. 
  • SS glycerin fill pressure meter.
  • The bottles are loaded manually on the rotating indexing platform.
  • The bottles are placed in an inverted position in the specially designed bottleneck holders.
  • The process of cleaning sequence is as under
  1. Outer wash (continuous)
  2. First Internal wash (In stop condition)
  3. Second Internal recycle wash (In stop condition)
  4. Third internal wash (In stop condition)
  5. Fourth internal recycle wash (In stop condition)
  • The outer wash is a continuous process & all other washes are done in the stop condition of the rotary platform.
  • The flow of the water is controlled by individual flow regulators mounted on the body.
  • The first & third internal wash go in the drain & the second & fourth internal wash are recycled for any intermediate used for washing.
Bottle Size(Ø) 15 mm Ø to 75 mm Ø
Height: Up to 280 mm
Neck Ø: 20 mm to 38 mm
Working Height 875 ± 50 mm Adjustable
Power Consumption 6.5 KW (Main Motor: 0.5HP, Pump: 1HPX2 & Heater: 3KW)
Power Supply 3 Phase / 440V AC/ 50Hz
Air Consumption 5 CFM
Air Supply 4 to 6 kg/cm2
Net Weight Approx. 650 Kg
Dimensions Approx. 2200 mm (L) x 1600 mm (W) x 1350 mm (H)
Direction Clockwise
Number of Cup Holder 48 / 96
Wash Cycle 4 Inner + 1 Outer
Tank Capacity 75 Liters (2 nos.)
Change Parts Cup/Holder: If bottle neck diameter is change

Consumption of Water

Fresh Water First Wash 375 Liters /Hour @ 15 PSI
Hot Detergent Water Second Wash No consumption as such, water loss during recirculation shall be compensated
Fresh Water Third Wash 375 Liters /Hour @ 15 PSI
DM Water Fourth Wash No consumption as such, water loss during re-circulation shall be compensated OR Air Wash
Fresh Water Outside Wash 400 Liters/Hour @ 15 PSI

Sequence of Wash

First Wash (1st Tank) Fresh Water / 2.5 Second / To Drain
Second Wash (2nd Tank Hot Detergent / 2.5 Second / Re-circulated
Third Wash (1st Tank) Fresh Water / 2.5 Second / To Drain
Fourth Wash (Overhead Tank) DM Water / 2.5 Second / To Drain
Loading & Unloading 30 Second
  • A continuous water spray from the top shall be also provided to wash the bottles from outside.

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