Automatic 3-Piece Eye/Ear Drop Filling, Plugging and Capping Machine

USA Pack Machines LLC is the Leading Manufacturer and Exporter Of 3 Piece Eye Drop Liquid Filling with Inner plug fitting Screw Capping or Screw cap sealing Machine unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body, consists of SS Slat Conveyor, Reciprocating Nozzle with self-centering devices & SS Syringe.

Automatic 3-Piece Eye/Ear Drop Filling, Plugging and Capping Machine

Automatic 3-Piece Eye/Ear Drop Filling, Plugging, and Capping Machine

The Automatic 3-Piece Eye/Ear Drop Filling, Plugging, and Capping Machine by USA Pack Machines LLC is a compact, versatile, and high-performance solution designed to meet the stringent demands of the pharmaceutical industry. Built with precision and engineered for efficiency, this machine integrates liquid filling, plug fitting, and screw capping into a seamless
process, ensuring speed, accuracy, and product integrity.

Crafted with a stainless-steel matt finish body, the unit is not only durable but also compliant with hygiene and GMP standards. It comes equipped with a stainless-steel slat conveyor, reciprocating nozzle with self-centering devices, and a robust stainless-steel syringe system for precise and consistent liquid dosing. These features enable smooth operation, reduce downtime, and guarantee a contamination-free process.

The machine is powered by a synchronized A.C. motor with variable A.C. frequency drive, ensuring reliable performance and across different production speeds. Designed with user-friendly controls, it allows operators to manage production with minimal effort while maintaining consistency and quality.

Key Features and Benefits

  • Integrated Design: Combines filling, inner plug fitting, and screw capping in one unit.
  • High Accuracy Filling: Reciprocating nozzle and SS syringe ensure consistent dosing with minimal wastage.
  • Compact and Versatile: Occupies less floor space while supporting a wide range of eye/ear drop packaging applications.
  • Durable Build: Stainless-steel matt finish body for long-lasting, hygienic performance.
  • User-Friendly Operation: PLC and HMI options available for simplified control and monitoring.
  • Reliable Drive System: A.C. motor with variable frequency drive ensures steady and adaptable operation

Applications

This machine is the perfect solution for pharmaceutical companies producing:

  • Eye drop bottles
  • Ear drop bottles
  • Other small-volume liquid containers requiring plug fitting and screw capping
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# Model Output Speed
1 UPML-EED Up to 200 bottles per minute
  • The Machine is Manufactured or Developed Accordance with GMP Standards.
  • The SS Square Pipe Structure and Doors Of SS 304 with Machine Base Plate is MS Painted Cladded with SS 304.
  • Rigid Vibration Free Construction for Trouble Free Performance.
  • All Contact Parts SS 316 L and Non-Contact Parts are SS 304.
  • Machine with Mechanical Un-scrambler which Feed Vials in Proper Orientation.
  • Rotary Motion Advance Filling System Which Can Fill Precise Volume in Vials.
  • Nitrogen Purging Facility (Pre Or Post) Can Be Provided As An (optional).
  • Electromagnetic Vibrator Bowls with Chutes for Inner Plugs and Caps.
  • Pick N Place Star Wheel for Inner Plug and Caps.
  • Star Wheel And Guides For Filling, Inner Plugging, And Capping.
  • There is a Special Feature Which is Useful To Suck The Filling Material From Storage Tank to Nozzle End Very Quickly.
  • The Pharma/Food Grade Silicon Tubes Use For Filling Purpose.
  • Co-eccentric Nozzles For Quick Filling Of Liquids.
  • Filling Volume Set With Timing Of Individual Nozzle Through Touchscreen HMI.
  • Pressure Vessel with Manifold (optional).
  • No Vial No Fill System.
  • Low Air Machine Stop Sensor.
  • No Inner Plug On Vial Detection System.
  • Door Interlocking System.
  • PLC with Programming & 7” Colour Touch Screen HMI.
  • All Faults Can Be Appearing On The HMI Which Can Attend Easily By Operator.
  • The Pharma Grade Silicon Tubes Are Used For Filling & CIP/SIP.
  • Machine Equipped With LAF for Clean Air Environment (optional).
  • Different Heights Of Vials, The Whole Assembly Of Inner Plug And Capping Can Be Moved Upwards & Downwards For Easy Changeover.
  • User-Friendly and Very Less Maintenance Required.
  • Most Reliable & Proven Components such as Pneumatics & Electrical/Electronic such as AC Motor, AC Drives, PLC & HMI Touchscreen, Switches, Sensors, MCB’s & Relay “CE” certified.
  • 21 CFR System for Filling Machine
  • Swing Conveyor Belt
  • Toughen Glass Cabinet with SS Pipe Structure
  • Laminar Air Flow Unit Up to Openable Door
  • Buffer Vessel with Magnetic Stirrer AC VFD
Product MOC Eye and Ear Drop Bottles
Filling Material Free Flow Liquid, Gel
Liquid Filling Volume 5 ml to 15 ml
Output Speed Up to 200 Products / Minute (Speed depends upon fill volume, viscosity of liquid Product neck & shape)

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